KAPP NILES manufactures diamond profile rolls as well as diamond form rolls for generating grinding with ceramic-bonded worms. In large-scale production, the dressing of the worms can also be carried out with highly productive multi-ribbed diamond profile rolls. For profile grinding, diamond form rolls in sintered design are offered for profiling dressable profile grinding wheels. Diamond dressing gears for profiling dressable honing rings complete the portfolio.
Diamond form rolls are available in sintered design for profiling dressable profile grinding wheels. In addition to the economic version with natural diamond, these are also offered as a long-life tool with handset CVD diamond. It is possible to reground these tools several times and they are characterised by a long life time.
Our portfolio includes workpiece-specific dressing rolls for dressing of ceramic-bonded worms as well as dressing rolls for flexible or topological dressing. The dressing tools are used for generating grinding with natural entanglement and topological generating grinding with influenceable bias.
Multi-ribbed diamond profile rolls are also available for fast and efficient dressing. They are produced in galvanically negative design for a wide range of modules and rib numbers.
For serial production, an integrated tip dresser is used for defined grinding of the gear root area. Dressing rolls without tip dresser are also part of our portfolio.
The dressing tools for fine and polishing grinding - used in electromobility - are high-precision designed. The special feature of such a dressing roll is, in addition to the reference surface optimisation, the reworking of the diamond grains after the coating of the dressing roll base body.
Diamond dressing gears are offered for profiling dressable honing rings. This type of tool is also available as a tool set consisting of dressing gear and integrated tip dressing roll to move back the tip of the tooth at the honing ring.