Robotic and automation > Automation for storage and transportation > Palletising systems

Pallet automation with maximum flexibility thanks to free layout design


Modular concept with flexible layout design
Driverless transport systems without guide rails or tracks
Collaborative: man and machine in one system
Navigation through contour navigation
Pallet sizes from 500 × 500 mm to 1,600 × 1,250 mm
Workpieces up to 5,000 kg and ø 1,600 mm

Free machine traction


Best visibility into the work area at all times
Manual or crane loading still possible
Col...

Robotic and automation > Automation for storage and transportation > Palletising systems

The universal pallet handling system from DMG MORI


Control directly via the machine control
High variability of available configurations from 24 round pallets with ø 148 up to four pallets with 500 × 500 mm
Up to 150 kg workpiece weight as standard (optionally expandable to 250 kg)
Possibility of prioritizing orders
EROWA clamping system as standard, SCHUNK optional
High clamping repeatability (< 0.002 mm for the EROWA UPC-P chuck)
Optimal accessibility to the machine...

Robotic and automation > Automation for storage and transportation > Palletising systems

The most compact and cost-effective pallet automation from DMG MORI


The most compact and cost-effective pallet automation system from DMG MORI
Low space requirement of only 2.7 m2 (1.6 × 1.7 m)
3 NC axes for high flexibility and precision
Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
Flexible integration possible for a large number of DMG MORI machines
Pallet Master - for convenient and simple control of the automation direct...

Robotic and automation > Automation for storage and transportation > Palletising systems

PH 10 - Fully integrated handling system for up to 156 pallets on 6 m²


Integrated linear magazine for the DMU / ULTRASONIC 20 linear 3rd generation and LASERTEC 20 PrecisionTool
Max. 15 kg handling weight and pallet change ≤ 30 seconds
Workpieces up to ≤ 220 x 283 mm
Integration of all available clamping systems
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Robotic and automation > Workpiece and tool handling > Handling of workpieces

Modular workpiece handling up to 35 kg


Modular automation system for workpieces up to 5.5 kg (3 kg as standard)
Workpieces up to 300 x 200 x 100 mm
Recirculating storage system up to 100 mm workpiece height
Up to 750 mm workpiece height;height
Storage capacity of up to 750 workpieces
Minimum space requirement for automation, 1.7 m2 for the WH 3 Cell

WH 3 Cell – Flexible automation system

With large storage capacity
Handling of workpieces up to 300 x 200 x 100 mm, as well as 3 k...

Robotic and automation > Workpiece and tool handling > Handling of workpieces

Workstation automation with maximum flexibility thanks to free layout design


Modular concept with free layout design
Driverless transport systems without guide rails and tracks
Collaborative: man and machine in one system
Vision sensor realizes robot arm accuracy of less than ± 1 mm
Maximum workpiece thickness up to ø 150 × 120 mm and 10 kg
Compact design (700 × 1,035 mm)
Laser sensor
High mileage and high stability even on uneven ground

(Translated with...

Robotic and automation > Workpiece and tool handling > Handling of workpieces

Flexible workpiece handling for small to medium batch sizes


One APP for uniform control of all Robo2Go variants, set-up of a new workpiece in 5 minutes
Robo2Go Turning, robot load capacity 12, 25 or 35 kg
Quick conversion from chuck to shaft parts
Robo2Go Vision, robot payload 35 kg
Robust 3D camera recognition, ideal for multi-job function

One app for uniform control of all Robo2Go variants


Operation integrated into the machine control system via CELOS APP: No need to adapt your...

Robotic and automation > Workpiece and tool handling > Handling of workpieces

Flexible workpiece handling for small to medium batch sizes


One APP for uniform control of all Robo2Go variants, set-up of a new workpiece in just 5 minutes
Powerful design for all requirements: Robot load capacity optionally 25 or 35 kg
Handling of components with dimensions from 20 - 200 mm
Full accessibility to the machine is maintained
Alignment and turning station for automated 6-sided complete machining



One app for uniform control of all Robo2Go variants
Operation integrat...

Robotic and automation > Workpiece and tool handling > Handling of workpieces

Flexible workpiece handling up to 115 kg


One APP for uniform control of all Robo2Go variants, setup of a new workpiece in 5 minutes
Strongest variant with 210 kg load capacity and 115 kg workpiece weight
Handling of workpieces ø 40 to ø 400 mm as standard
Fast supply and removal of raw and finished parts using pallets or workpiece trolleys
Free access to the control system and tool magazine

(Translated with DeepL)

Robotic and automation > Automation for storage and transportation > Palletising systems

Flexible automation system for workpiece and pallet handling


Payload: max. 210 kg (MATRIS WPH 210)
Dispatching of workpieces (W x D x H) up to 340 x 250 x 250 mm (MATRIS WPH 210)
Dispatching of pallets weighing up to 150 kg (MATRIS WPH 210)
Universal handling with manual changer
(workpiece, hand, pallet, shelf)
Drawer loading for maximized capacity
Adjustable shelves for different fixture sizes
Guide-based HMI controller
Quick installation and maintenance

(Translated with DeepL)

Robotic and automation > Workpiece and tool handling > Handling of workpieces

The perfect robot automation for the NTX


Loading and unloading with robots
NTX 500

Robot max. transfer weight: 7 kg (max. weight of workpiece per hand: 2 kg)


max. workpiece diameter: Φ70 mm
max. workpiece length: 65 mm

NTX 1000


Robot max. transfer weight: 12 kg (FANUC), 10 kg (KUKA) (workpiece weight per hand: 2 kg)
max. workpiece diameter: Φ70 mm
max. workpiece length: 100 mm
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Additive Manufacturing > Machines and systems for additive manufacturing > Systems for selective laser melting / sintering (SLS, SLM)

Further information will follow shortly
(Translated with DeepL)

Additive Manufacturing > Machines and systems for additive manufacturing > Systems for laser metal deposition welding

Flexibility through a combination of generative and machining processing for 3D components in finished part quality


Large parts up to ø 670 × 932 mm (with B-axis 180°) or up to ø 400 × 1,321 mm (with B-axis 90°)
5-axis material structure with coaxial nozzle for uniform powder distribution regardless of the laser build-up direction
Additive manufacturing of metals and reactive materials such as Ti-6Al-4V (optional)


AM Assistant supports you in additive...

Additive Manufacturing > Machines and systems for additive manufacturing > Systems for selective laser melting / sintering (SLS, SLM)

Generative manufacturing using selective laser melting (SLM) in a powder bed


Highly complex components with functional integration
Internal, close contour cooling channels
Weight reduction through topology optimization, lattice and honeycomb structures
Simultaneous construction of different designs
Reduced product development times thanks to immediately available prototypes made from series materials

100% machine tool design for SLM technology


Construction volume: 325 x 325 x 400...

Machine tools > Machining centres > Horizontal machining centres

Large work area


X / Y / Z travels: 1,050 / 1,100 / 1,050 mm, 630 × 630 mm pallet size
Workpiece: 5-axis up to ø 1,070 × 1,000 mm / 1,000 kg
(ø 1,070 × 1,300 mm / 1,500 kg for machining without 5th axis / swivel axis possible)

36 months warranty with unlimited spindle hours


powerMASTER spindle with 12,000 rpm, 808 Nm and 85 kW (10 %) as standard. 549Nm (high speed) and
1,414 Nm (high torque) optionally available.

High-strength and dynamic construct...

Machine tools > Machining centres > Five-axis milling machining centres

DMG Mori gear cutting solution for various types of industrial gears with module 2–6


External gear wheels: up to Ø400 mm
Internal tooth pitch: Ø120 to Ø430 mm
Also for different groove shapes

Accuracy


Example: Module 2.5 (mm) // 84 teeth // Pressure angle 20° // Material S45C high frequency
Tooth profile and flank line deviation ≥ 4 (ISO)
Inclination deviation and tooth runout ≥ 4 (ISO)

Gear grinding unit


Memory system: Roughing and grin...

Machine tools > Machining centres > Five-axis milling machining centres

Complete editing


Milling and turning in one clamping with DirectDrive Table and speeds up to 500 min-1
Best surface results through technology integration grinding

Precision


Maximum component accuracy thanks to fully water-cooled feed drive
SGS: Spindle Growth Sensor for compensation of spindle growth
Significantly improved temperature response

Performance


Fast, extremely compact rotary pallet changer for parallel palletizing during production as standard
Also available in...

Machine tools > Machining centres > Five-axis milling machining centres

Further information will follow shortly (Translated with DeepL)

Machine tools > Machining centres > Five-axis milling machining centres

Further information will follow shortly (Translated with DeepL)

Machine tools > Machining centres > Five-axis milling machining centres

Further information will follow shortly (Translated with DeepL)

Machine tools > Machining centres > Five-axis milling machining centres

Maximum flexibility


Extensive modular system enables the right solution for every application
4-axis machining with B-axis and 5-axis machining with integrated NC table (optional)
Fräs turning technology for machining highly complex geometries on one machine (optional)

Constant rigidity enables a high chip volume and maximum productivity


New basic design with constant overhangs throughout the work area
3 linear guides in the X-axis and a one-piece machine bed made of gray cas...

Machine tools > Machining centres > Five-axis milling machining centres

Further development of the proven DMU eVo concept


28% higher stability and accuracy
40% more working space compared to the predecessor
One-piece hybrid mineral casting bed with 25% wider set-up and 3 guides in the Y-axis

Precise


4 µm circle shape test (DBB)
80% higher rigidity of the Z-axis thanks to reinforced linear guides with 45 mm and optimized casting design
High long-term thermal stability thanks to fully temperature-controlled, decoupled machine base 

Produ...

Machine tools > Machining centres > Five-axis milling machining centres

Further information will follow shortly (Translated with DeepL)

Machine tools > Machining centres > Five-axis milling machining centres

Exceptional rigidity


Unique design, based on a monolithic machine bed and solid castings
Up to 50% higher static rigidity compared to the predecessor
Wide roller guides on all axles

Swivel rotary table for 5-sided machining of complex workpieces with a single configuration


Handling of workpieces up to 350 kg
Easily accessible for operators and also cranes
9 T-slots for maximum flexibility and easy adjustment of clamping devices

Optimal performance


Wide range of available...

Machine tools > Machining centres > Vertical machining centres

Excellent rigidity


Unique design based on a monolithic machine bed and solid castings
+40% higher static rigidity compared to the previous model
Wide roller guides in all axes

Fixed machine table for best process stability


Handling of workpieces up to 1000 kg
Constant dynamic characteristic curve independent of workpiece weight
Perfectly suited for use in tool and mold making

The highest performance


Powerful spindle with BIG PLUS interface from inlineSPINDLE 12,000 rpm, v...

Machine tools > Machining centres > Vertical machining centres

Excellent rigidity


Unique design based on a monolithic machine bed and solid castings
+40% higher static rigidity compared to the previous model
Wide roller guides in all axes

Fixed machine table for best process stability


Handling of workpieces up to 1700 kg
Constant dynamic characteristic curve independent of workpiece weight
Perfectly suited for use in tool and mold making

The highest performance


Powerful spindle with BIG PLUS interface from inlineSPINDLE 12,000 rpm, v...

Machine tools > Machining centres > Vertical machining centres

Further information will follow shortly (Translated with DeepL)

Machine tools > Turning machines (lathes) > Horizontal turning centres

Turning performance


turnMASTER main and counter spindle with up to 7,000 rpm (5,000 as standard) and 174 Nm (100 % DC)
8 mm radial cutting depth on all four turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min chip volume)
36 months warranty without hour limit

Fräs performance


12,000 min-1 BMT turret (built-in motor turret) with up to 24 Nm / 16 kW
12 stations for VDI 30 and BMT 40/78 or 16 stations for VDI 25 and BMT 42/64

B-axis...

Machine tools > Machining centres > Horizontal machining centres

Further information will follow shortly
(Translated with DeepL)

Machine tools > Turning machines (lathes) > Horizontal turning centres

Further information will follow shortly (Translated with DeepL)

Machine tools > Machining centres > Turning and milling centres

Turning spindle compactMASTER with 15,000 rpm and 120 Nm as standard (optionally 20,000 rpm)
Main and counter spindles with up to 5,000 rpm and a maximum of 36 kW/720 Nm
ø76 or 102 mm bar capacity
Workpieces up to ø500 x 1,100 mm
Installation area of only 10 m²

Operator convenience


CELOS for APP-based end-to-end workflows
80% faster and more structured programming with 3D Shopfloor Programming & OPWorkbench
Sinumerik ONE for more performance and new technolo...

Machine tools > Machining centres > Turning and milling centres

The B-axis factor - added value compared to any turret lathe


Shortest setup times thanks to automatic tool change with 30 or optionally 60 tools
Makes angle tools superfluous: B-axis with +-120° swivel angle and 0.001° resolution
Minimum downtimes thanks to multitools and sister tools

6-sided complete machining with main spindle and optional counter spindle


Highest positioning accuracy and performance thanks to integrated spindle drives up to 4,000 min-1 and 720 Nm as well...

Machine tools > Machining centres > Horizontal machining centres

High productivity


Large working area thanks to the compactMASTER turn & mill spindle with a length of 350 mm increases productivity
High flexibility thanks to X-axis travel of 672 mm (-125 - ＋550 mm) and Y-axis of 300 mm (±150 mm)
Y-axis travel of ±40 mm on turret 2 increases the machining range

5-axis simultaneous machining


Direct Drive Motor (DDM) in the B-axis for 5-axis simultaneous machining of complex workpieces
6-sided machining is possible thanks to a spi...

Machine tools > Machining centres > Horizontal machining centres

6-page complete editing


on main and counter spindle with 8,000 min−1
4-axis synchronous machining with lower 16-position turret BMT 42 / 64 with 12,000 min−1
60 mm Y-axis for the lower turret

Workpieces up to ø 350 mm and 580 mm turning length


Machining of flange parts with a diameter of 350 mm.
Bar machining up to ø 65 mm
Workpieces up to ø 90 mm and 580 mm turning length when machining with lower Revolve

High-speed turn & mill spindle comp...

Machine tools > Turning machines (lathes) > Universal lathes

Further information will follow shortly. (Translated with DeepL)