ZOLLER
Products
expect great measures
968
E. ZOLLER GmbH & Co. KG
Tool management software
»flash« Tool-Monitoring
For Optimum Capacity Utilization of Your Tool Potential
The production analysis software »flash« ensures the optimum potential capacity utilization of the tool: communication with the CNC machine, allows the live tool status query and thus ensures a timely tool change. The respective current remaining tool lives are queried at the machine and their status displayed in traffic-light colors. Tool use can therefore be organized optimally.
Procedure in Four Steps
The status is recorded first — tools, the warning limits of which are reached or whose tool life has even expired (1), are selected and recommended for recommissioning. As soon as the tool has been completely commissioned and fitted (2), it is present, measured (3) and then released for production (4).
How Does This Benefit You?
Minimum waiting time at the machine, efficient production workflow, optimum tool utilization – maximum productivity below the line in respect of tool lives with simultaneous process safety.
»smileCompact«
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Tool measuring and setting unit
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
Compact – Class: Never before seen scope of services in the entry-level price segment That is what ZOLLER presetting and measuring machines have been delivering since the beginning. Now it’s available “to go” with the ZOLLER »smileCompact«. Ideal for all standard tools and designed for the tool requirements of medium-sized and small lot sizes. Robust, space-saving, and flexibly placeable directly beside the CNC machine, on the shop floor, or in production islands. Including the best brand-name components and the new ZOLLER image processing »pilotStarter« for comfortable operator-independent application. »pilotStarter« provides standard measurements such as the length, cross-dimension, radius, angle, concentricity, and axial runout all in a single click. The cutting edge of the tool is represented clearly on the vertical 13” panel PC. You get precise results straightaway, without any training required. In a nutshell, the new »smileCompact« is the perfect entry point into the world of ZOLLER. Highlights at a glance: Efficient: Maximum scope of services in the entry-level price segment Long machine life: Use of high quality brand components Simple: ZOLLER image processing »pilotStarter« on 13"' Panel PC Quick: Standard measurements with a single click Space-saving: Compact table top design Flexible Placemanet: Next to the CNC machine, on the shop floor, in manufacturing islands User-friendly: Membrane keypad for power-activated spindle clamping and spindle indexing
»aralon«
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Tool measuring and setting unit
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
Fully automatic tactile measuring of crankshaft milling cutters with internal cutting edges »aralon« is the ZOLLER solution for the fully automatic, tactile measurement of crankshaft milling cutters with internal cutting tool edges. The CNC-controlled electronic sensor can be swiveled automatically by 180° and can be positioned individually on all cutting edges irrespective of its alignment. Specific attachment holders and holder rings are available for the exact positioning of the crankshaft milling cutter. The intuitively usable software guides the user quickly and simply through the measuring task. Highlights at a glance: Precise: Thanks to four CNC-controlled axes and variable in 180° swiveling sensor Clear: Clear and unambiguous information about digital counters and "analog" dial gage Complete: Seamless documentation, customer-specific if required User-independent: User-independent procedure – intuitively usable software; fully automatic calibration of the measuring sensor at the attachment holder zero point Quick: μm-accurate measuring results in a few seconds Seamless: Machine-conform, exact positioning of the crankshaft mill cutter using a specific attachment holder and holder ring
»gemini«
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Tool measuring and setting unit
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
120 Cutting Edges in just 80 seconds Presetting crankshaft milling cutters and rotary or broaching tools quickly, easily and accurately is no problem thanks to the ZOLLER »gemini« presetting and measuring machine. The »gemini« measures 120 cutting edges in just 80 seconds with unmatched simplicity. The globally unique, fulling automatic measuring in measuring mode »focus360i« is a highlight of the proven ZOLLER image processing software »pilot 3.0«. The highly precise measuring sensor for axial runout compensation also makes cumbersome measuring equipment unnecessary. You profit from maximum quality for your workpieces, increasing productivity while maintaining seamless documentation. You have a more ergonomic workplace, where your tools can be preset easily and can be measured and checked automatically. Highlights at a glance: Ergonomic: Ergonomic layout and holding of the crankshaft milling cutter Safe: Space-saving protective enclosure Quick: Quick and highly precise incident light measurement of the cutting tool edges, measuring mode »focus 360i« μm-accurate: Automatic and user-independent measuring procedures, highly precise measuring sensor for axial runout compensation
»hobCheck«
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Quality information and control systems
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
The »hobCheck« universal measuring machine from ZOLLER opens up unprecedented possibilities for the fully automatic and complete measurement of gear cutting tools, threading tools and cutting tools of all kinds. The swiveling »orthoScan« optics carrier guarantees distortion-free measurement of the tooth contour for tools with a pitch, allowing you to achieve highly precise measurement results.
»hyperion«
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Tool measuring and setting unit
E. ZOLLER GmbH Co. KG
Tool measuring and setting units
Whether you want to set and measure tools for turning lathes, machining or milling centres – with the ZOLLER »hyperion«, you need only one measuring machine to manage these tasks and handle nearly all tool holding fixtures. The fixtures are mounted on a turret table and can thus be quickly and easily used. Whether you opt for a manual or CNC-controlled device, you always decide on maximum universality and benefit with immediate effect from a significant increase in productivity thanks to perfectly prepared and inspected tools. • Universal tool presetter and measuring machine for measuring and presetting turning, milling and drilling tools for single-spindle and multi-spindle automatic lathes • New and ergonomically optimised machine design for an easy handling and maintenance • Available with different measuring ranges, drive units and tool holding fixtures
»millCheck«
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Tool measuring and setting unit
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
Efficiently Preset, Measure and Record Facing Cutters and Cap Cutters ZOLLER »millCheck« impresses with quick and accurate presetting, measuring and recording, as well as comfortable user guidance through the intuitive software. A specific measuring program supports the user in photorealistic input dialog, also with the representation of an additional analog dial gage. The fully automatic presetting and measuring procedure guarantees repeatably accurate, precise and quick results. This allows a high tool throughput — a clear economic advantage. Highlights at a glance: Accurate: Optimum results in axial runout and high process safety thanks to a special, automatic measuring sensor Simple: Photorealistic input dialog in »pilot« for specific measuring sensor procedures, including analog dial gage for visual support Gentle: Hardened and specially formed sensor head design protects cutting tool edges Quick: Fully automatic measuring procedure makes measurement a quick and efficient task Durable: Through consistent use of high-quality brand name components
»millSet«
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Tool measuring and setting unit
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
The storage place appropriate for the shop floor for facing cutters ZOLLER »millSet« is the robust storage place for facing cutters that is appropriate for the shop floor, and can be placed directly next to the CNC machine. It is designed for use in the middle of manufacturing. Fitted with a pneumatic switch for axis release and spindle brake, the axial runout of facing cutters can be tested and preset manually and tactilely with the dial gage. Simple and safe use for quick procedures — that's the ZOLLER »millSet«. Highlights at a glance: Suitable for the work shop: Robust storage space for facing cutters directly next to the CNC machine Time-saving: Manual horizontal and vertical axis with quick and fine setting0 Simple: Quick, precise and simple measurement without much training required
»phoenix«
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Tool measuring and setting unit
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
Precision Starts Before the Machine Do you want to preset your precision boring tools timely and μm-accurately in order to avoid rejects and to reduce your tool costs? Then you are best equipped with the ZOLLER presetting and measuring machine »phoenix«. With »phoenix« it is possible for you to hold your tools between centers and to measure each parameter fully automatically in the snap gauge principle. This gives you maximum accuracy for the best quality of your workpieces and longer tool life. The ZOLLER »phoenix« gives you maximum efficiency and productivity in your manufacturing. Highlights at a glance: Pneumatically supported tailstock Tool holder spindle with universal power clamping for steep taper, HSK and tool holder systems such as Capto and Kennametal Specific measuring programs in the »pilot« measuring device software Membrane keypad for power-activated spindle functions Robust and equipped for the shop floor Consistent use of brand name products
»pomBasic«
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Quality information and control systems
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
The ZOLLER »pomBasic« inspection machine for process-oriented measurement and inspection of drills, milling cutters and countersinks in incident light. With its compact and universal design the »pomBasic« is ideally suited for use in incoming goods, in inspection rooms or directly on the shop-floor of grinding companies. With its »pomBasic« ZOLLER offers the compact solution for a universal tool inspection.The perfect machine for use on the shop-floor directly next to the CNC grinding machines: just insert the tool, position, measure and finished! It is that simple - an automatic cutting edge detection for high accuracy, wizard-guided measuring processes and test logs at the push of a button.
»pomSkpGo«
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Tool measuring and setting unit
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
The ZOLLER »pomSkpGo« is ideally suited for the commissioning and acceptance of rounding machines, directly in the cutting body production and at the tool entry control. The basic carbon construction allows mobile use and enables high accuracy due to the rigid structure. The machine can be set up and ready for use on site in just 5 minutes. ZOLLER »pomSkpGo« basic construction The carbon construction of the ZOLLER »pomSkpGo« is sufficiently rigid for high-precision measurements and sufficiently light for mobile use Universal tool holders The ZOLLER »pomSkpGo« is ideally suited for measuring inserts, drills and milling cutters. High-quality universal tool holders are available for various applications. ZOLLER image processing »pomSoft« The image processing for the »pomSkpGo« is based on the proven ZOLLER »pilot 3.0« interface. The image processing is easy and intuitive to use and offers numerous measurement and evaluation algorithms especially for the area of cutting edge rounding.
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»reamCheck«
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Tool measuring and setting unit
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
Reamer Expert »reamCheck« allows the μm-accurate and fully automatic measuring of all variants of tools and also specifically those that cannot be measured with image processing because of their cutting geometry. In addition, reamers can also be tactile preset and measured, for example. Highlights at a glance: Tactile: Measuring sensor For µm-accurate tactile measuring and presetting of fine adjustment tools such as reamers or facing cutters with narrow tooth distribution User-friendly: Intuitively usable software interface and comfortable control elements Precise: ZOLLER »ace« high-precision spindle, powerful optic and electronic measuring sensor Robust: Design appropriate for the shop floor
»redomatic«
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Tool checking device, measuring system, feedback gauging
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
With the ZOLLER »redomatic«, shrink-clamping tools are ready for use quickly. The »pilot 4.0« image processing software, the carrier unit, and continuous monitoring of job steps make quick and reliable work easier. The »redomatic« technology ensures the shortest process times. Even inexperienced operators can achieve these times after just a short initial training process. All components have a fixed place on the carrier unit. The »pilot 4.0« image processing software guides users through all job steps and controls many processes fully automatically. The software lists the required components for each job step, and shows where the components are located on the carrier unit on the screen. »redomatic« is the solution for adjusting, measuring, and length-specific shrinkclamping of tools.
»smartCheck«
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Quality information and control systems
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
The »smartCheck 450/600/800« series from ZOLLER offers you comprehensive tool inspection. State-of-the-art technology paired with outstanding ease of use ensure efficient process sequences in your production. The wide variance of measuring ranges and the variable equipment make the »smartCheck« the perfect solution for your demanding range of tools. You can rely on precise measurement data that guarantees the quality of your products.
»venturion 450«
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Tool checking device, measuring system, feedback gauging
E. ZOLLER GmbH & Co. KG
Tool measuring and setting units
The best teammate you can have: the premium presetting and measuring machine »venturion«. The robust body consists of a light alloy specially developed for measuring machines. Made from exclusively high quality brand-name components with exceptional craftsmanship, nothing can compare to »venturion«. These precision machines can be used in any configuration and with any of the optional extensions – even the highest workload can be handled with ease. Its robust design makes »venturion« equally suited for a climate-controlled room or in the production hall right next to the CNC machine.
toolBalancer
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Balancing machine
E. ZOLLER GmbH & Co. KG
Balancing machines
The new »toolbalancer 550/750« series is an absolute highlight when it comes to balancing your tools. With the ZOLLER »toolBalancer« you increase your process reliability and the quality of your components, reduce machine maintenance costs and prevent machine failures.
»zenit«
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Tool checking device, measuring system, feedback gauging
E. ZOLLER GmbH & Co. KG
Tool checking devices, measuring systems, feedback gauging
Do you want to preset your face and right-angle milling heads precisely to guarantee your workpieces will be accurate and level? Do you want to extend the life of your tool cutters and thereby drastically reduce your production and tooling costs? No problem with ZOLLER »zenit«: the high-precision presetter and measuring machine with an ergonomic workplace for milling heads and tools of all kinds increases the quality of your workpieces while cutting costs.
»zidCode«
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Tool identification system
E. ZOLLER GmbH & Co. KG
Tool identification systems
The ZOLLER identification code is a new and efficient solution for tool identification and data transfer developed specifically for small to mid-sized businesses. »zidCode« does not need a network connection, but instead transmits data for complete tools without complication using a QR code. You can save 45% of the time spent manually entering actual tool data into the machine controls. Input errors are also avoided entirely – time-consuming reworking is eliminated, and process security is increased. Simply, quickly and securely to the machine in 3 steps: 1. Presetting and measuring tools on the ZOLLER presetting and measuring machine 2. Print actual tool data on label including QR code and attach to tool. On request, we supply all tool holders with permanently integrated ZOLLER »idChip« 3. Scan QR code using »zidCode« at the CNC machine, the actual tool data is automatically entered into the corresponding data fields of the CNC machine control.
»toolOrganizer«
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Automatic tool dispenser
E. ZOLLER GmbH & Co. KG
Automatic tool dispensers
Removal errors and mistakes are ruled out ZOLLER »toolOrganizer«, combined with ZOLLER TMS Tool Management Solutions Software, is the optimal storage solution for tools and accessories. The right quantity of tools is always available at a the defined storage locations. Removal errors and mistakes are ruled out. The search for complete tools, single components or accessories is over. Removals can be 100% traced and analyzed, all thanks to the seamless documentation in the item statistics module of user, time and quantity. Highlights at a glance: Smart: Direct interface to the ZOLLER TMS Tool Management Solutions software Transparent: Control system for secure and traceable removal of desired components Easy: Fast locating thanks to the graphic 3D display of the storage locations in the software Flexible: Logical drawer combination for every component size Combinable: Electronic and mechanical designs can be combined »toolOrganizer« is available in 3 different heights, the drawers size can be configured and the inlay can be chosen individually depending on components to stock.
»powerShrink«
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Shrink fit equipment
E. ZOLLER GmbH & Co. KG
Shrink fit equipment
With the new ZOLLER shrink system »powerShrink400/600« you shrink your tools in and out in record time, saving energy and protecting your shrink fit chucks. You benefit from an induction system that is perfectly matched to your shrink fit chucks, the technologically perfected cooling system, and the ergonomic and simple operator guidance, which is equipped with the innovative, LED-controlled ZOLLER »actbyLight« operating concept.
Translated with DeepL
TMS Tool Management Solutions
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Software for stock and materials management
E. ZOLLER GmbH & Co. KG
Software for stock and materials management
The three software packages BRONZE, SILVER and GOLD offer everything that is needed in a manufacturing process. Modular in design, expandable as required – and easy to implement. ZOLLER TMS Tool Management Solutions grow with your requirements step by step. Start with the BRONZE package and make your tool management significantly more economical. Convinced? Then continue with the warehouse management and the SILVER package. Because efficient warehouse management saves money. And you have full cost control with the GOLD package and perfect tool organization. At ZOLLER, growing along also means that our packages always remain up-to-date: Functionalities are expanded and we respond to new requirements with new functions that become standards for us, integrated into our updates. So that you will always have the latest version available in the future. ZOLLER TMS Tool Management Solutions can easily integrate all relevant third-party systems, from ERP and CAM systems to cabinet and lift systems and machines. Tool identification systems by means of chip or data matrix code and the orientation towards future requirements with regard to Industry 4.0 are also already a reality at ZOLLER today. Only ZOLLER offers this: The overall performance with TMS Tool Management Solutions PLUS a ZOLLER setting and measuring device, services, interfaces to programming systems and much more. This powerful combination is your big PLUS: for a consistent process solution – from the simple tooling system to the transmission of actual data to the machine control. Translated with DeepL
Schnittstelle ZOLLER - ESPRIT
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Software for manufacturing process simulation
E. ZOLLER GmbH & Co. KG
Software for manufacturing process simulation
DP Technology is one of the leading manufacturers and suppliers of Computer-Aided-Manufacturing (CAM) software for a wide range of manufacturing industries. ESPRIT, DP Technology's flagship product, is a high-performance, high-quality NC programming system for milling, drilling, turning, wire EDM, and multifunction machines such as mill-turn centers. The easy and intuitive ESPRIT CAM interface to the ZOLLER TMS Tool Management Solutions enables the simple exchange of tool data.
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Schnittstelle ZOLLER - hyperMILL®
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CAM software
E. ZOLLER GmbH & Co. KG
CAM software
OPEN MIND Technologies AG develops and sells innovative CAM/CAD solutions that generate optimal NC milling and turning programs for machine tools on the basis of digital models. Manufacturers from a wide range of industries around the world choose OPEN MIND products because they enable them to produce economically and efficiently. This enables them to create models, prototypes, tools, molds, prismatic workpieces, integral components and more in impressive quality. The hyperMILL interface to the ZOLLER TMS Tool Management Solutions gives you convenient access to the extensive ZOLLER database.
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»cora«
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Other equipment for workpiece or tool handling
E. ZOLLER GmbH & Co. KG
Other equipment for workpiece or tool handling
Fully Automated Tool Room With »cora« The »cora« collaborative robotic assistant supports humans in all standard tasks in automated tool preparation. For example, your tools can be picked, assembled, clamped, cleaned and labelled, fully automatically. The gripper can securely grip a wide range of complete tools and a variety of tool holders, positioning them in both the presetting and measuring machine and in the Smart Cabinets or tool cart. Thanks to the connection of the robot to the central tool database z.One and thus to the ZOLLER TMS Tool Management Solutions software, »cora« knows where each tool and component is located. An application example: »cora« can independently open the »keeper« tool cabinet, remove the prepared complete tool, insert it into the presetting and measuring machine and start the measurement process, simply and quickly with very little programming effort. After opening or closing, it is swiveled by 90° and does not interfere with tool handling. Highlights at a glance: Effective: Tool measurement during production Economical: By transferring standard tasks to the robot, your employee can simultaneously take care of additional processes and work steps Networked: With ZOLLER products and other systems via the central tool database Reliable: Smooth processes during tool handling such as assembly, adjustment, measurement, cleaning or marking of tools Reliable planning: Extremely high predictability
»3dCheck«
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Measuring machine, general
E. ZOLLER GmbH & Co. KG
Measuring machines, general
With the »3dCheck«, the perfect inspection machine for fast, process-oriented and fully automatic digitization of tool geometries, you can measure without contact and without damaging the tools.
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