Climate change poses major challenges for the industry. On the one hand, it must achieve climate targets, meet regulatory requirements and satisfy the expectations of investors and society. On the other hand, it needs to manufacture economically and save costs in the long term. CO2-reduced production plays a major role in implementing these factors. Decarbonization is therefore an important step towards a sustainable future. Industrial companies are therefore using more and more levers to optimize CO2 emissions. Renewable energies in the power supply, an intelligent circular economy with low resource consumption and the optimization of energy efficiency are just three examples that are the subject of continuous research and innovation. Because only a holistic approach to the issue will lead to significant reductions in emissions.

As the world's leading machine tool manufacturer, DMG MORI is making great strides in this area of CNC manufacturing. Machining Transformation (MX) is the pioneering strategy here. Based on the four interacting pillars of Process Integration, Automation, Digital Transformation (DX) and Green Transformation (GX), it sets new standards for productivity as well as for ecological sustainability and the CO2 footprint of users.

GREENMODE: Revolution in efficiency

One of the powerful tools of DMG MORI's sustainability initiative is GREENMODE. The measures aim to reduce the energy consumption of the entire machine portfolio by more than 30 percent on average. This ambitious goal is achieved through a combination of innovative technologies, including energy-efficient components, intelligent control systems and optimized machine designs. GREENMODE therefore goes beyond the singular consideration of individual machines and spans the entire process chain.

The implementation of GREENMODE has led to impressive results in practice. Customers from various industries report a significant reduction in their energy costs, often exceeding the target value of 30 percent. These successes show that environmental responsibility and economic efficiency can go hand in hand and pave the way for the widespread introduction of sustainable manufacturing processes.

Process integration and automation: maximizing resource efficiency

DMG MORI's strategy for CO2 reduction and resource efficiency focuses on process integration and advanced automation. By combining several processing steps in a single multifunctional machine, the company significantly reduces material handling, transportation and the associated energy consumption. This approach not only increases productivity and precision, but also reduces the CO2 footprint.

The automation of production also plays a decisive role in reducing emissions, as it enables 24/7 operation with minimal human intervention. Intelligent automation systems for workpieces, pallets and tools as well as autonomous mobile robots from the AMR family in intralogistics optimize the use of resources while reducing energy waste and human error. Overall, the synergy of process integration and automation lays the foundation for a lean, environmentally friendly manufacturing ecosystem that sets new standards for the industry's carbon footprint.

CELOS X and the ecological power of data

The digital transformation pillar of DMG MORI's strategy is embodied by the CELOS X system, a state-of-the-art platform that serves as the central nervous system for data utilization and process optimization. CELOS X opens the window to the use of Artificial Intelligence to analyze vast amounts of data and identify patterns and optimization opportunities that would potentially (or more likely) escape human detection. This capability enables adjustments to machining parameters, optimization of processes and planning routines, and minimizes energy consumption without compromising part quality.

For example, the CELOS X data ecosystem enables predictive maintenance, which reduces unplanned downtime and extends the service life of the machines. In addition, the system provides a deep insight into energy consumption patterns. This enables companies to make informed decisions that align production plans with periods of higher availability of renewable energy, among other things. This in turn supports decarbonization goals and reduces costs at the same time.

Continuous innovation for a better environment

Continuous innovation remains at the heart of DMG MORI's strategy for sustainable manufacturing. The company invests heavily in research and development. One focus is on new materials and processes that minimize waste and energy consumption and increase performance. Research into advanced composite materials, bio-based materials and new types of alloys will further improve the sustainability profile of manufactured products in the future. DMG MORI's vision of a future of manufacturing with as few emissions as possible remains ambitious. At the heart of this vision for DMG MORI is the concept of the "lights-out factory", which in its final implementation can also actively contribute to reducing CO2 emissions.

However, the vision also makes it clear that the challenges of climate change require collective, transformative action from all players in the manufacturing sector. DMG MORI promotes and demands the integration of sustainable technologies and energy-efficient processes as well as the principles of the circular economy. The company sees this as an ecological imperative, but also as a business necessity.

DMG MORI is convinced that through concerted cooperation the CNC manufacturing industry can massively reduce its CO2 emissions and at the same time set new standards in terms of productivity, quality and innovation - for a successful and sustainable future and above all for generations to come.