I have some large ballscrew linear actuators. The nominal power is 400W and 200V 10mm per rev, 3000rpm nominal max speed. The controllers that came with them were point to point positioners only. Pushing the actuator carriage and scoping the windings tells me they are 8 pole 3 phase ac servo motors (200Hz), 78Vrms back emf phase to phase at nominal max speed.
I want to be able to control tool trajectory in multiple axes so a digital speed controller loop nested inside contnuous positioning control loop would be ideal. But alas the budget, she is small. So a pulse train input servo controller will probably be my next best thing, provided I can tune the internal PID loop well.
The linear actuator encoder is a 17 bit absolute tamagawa brand. I can get pulse train position input versions of these servo drives (Yaskawa SGD/SGDA sigma I, or Omron R88D-UPxxxxx) to match the voltage and wattage of my actuators. I will need to generate my own A,/A,B,/B 5V quadrature @2048 PPR (Not hard so far). But information about the S,/S encoder channel is proving to be beyond my grasp. So I am throwing myself on to the mercy of any of the yaskawa experts out there. Please help a newbie/tryo out.
As I understand it the S channel on these yaskawa motors provides armature position for motor winding commutation indexing by changing duty cycle between 25% and 75%, and on an 8 pole motor (which I think the 3000rpm yaskawas are) will change through the full range 4 time per rev.
Questions for experts;
Q1 Are the yaskawa sigma 1 drives nominal 200hz output and their 3000 rpm motors 8 poles?
Q2 When we talk about the nominal emf for AC servos, what do we mean. Is it the DC bus voltage?
Q3 Can anybody tell me about or point me to the S channel details. How are the change points aligned with the armature pole positions? Is it a step change from 25% to 50% to 75%, or a steady continuous change? Is it a continuous pulse stream, electronically generated within the encoder so that it can generagte a pulse stream even at standstill?
I guess if I have to I can go out and buy a matching motor and characterise it that way. But like I said, the budget she is small. If anybody has, (or knows where to get one) an Omron R88D-U40030V motor or Yaskawa SGM/SGMS (400w, 3000rpm, incremental encoder)equivalent for sale at the right price let me know.
Thanks in advance