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  1. #1
    Join Date
    Jun 2006
    Posts
    80

    Arrow A few stepper questions...

    Just a few things I'd like to check, so here goes:

    1. If the motor is rated 8.4V, what voltage should I supply it in order to use it effectively?

    2. Is 425 oz.in (holding torque) sufficient to mill mild steel and aluminum with a max cutting area of 2x2ft (60x60cm)? (Assume threaded bolt and skate bearings...)

    3. What's the difference between bipolar(series) and bipolar(parallel)? Which is best?

    4. In terms of EM interference, will I be making things better or worse by using coiled wire chords (similar to those found on telephones) between my steppers and the drivers?

    My most humble apologies if these questions have been answered elsewhere; I'm not afraid of reading, so please just point me in the right direction!
    snooper's second law: common sense isn't as common as we're led to believe...

  2. #2
    Join Date
    Dec 2005
    Posts
    3319
    Read on:

    Research
    http://www.cnczone.com/forums/showth...9&page=1&pp=15
    specifically post #15

    Electronics books
    http://www.forrestmims.com
    or
    http://www.amazon.com/gp/product/pro...lance&n=283155

    The "holy grail" of electronics info for the DIY CNC neophyte:
    http://www.amazon.com/gp/product/052...lance&n=283155

    Web-based books on electronics:
    www.ibiblio.org/obp/electricCircuits/



    Linear scales;
    http://www.practicalmachinist.com/cg...3;t=003181;p=0

    Ball screw basics:
    http://www.cnczone.com/forums/showthread.php?t=20748

    Ball screw treatise, the hard core stuff:
    http://www.cnczone.com/forums/showth...?t=8813&page=1


    PID tuning
    http://www.cnczone.com/forums/showthread.php?t=20927

    Daisychaining ATX power supplies:

    http://www.cnczone.com/forums/showth...015#post142015
    http://forums.bit-tech.net/showthread.php?t=108208

    Linear P/S design/construction
    http://www.campbelldesigns.com/files...ply-part-1.pdf

    Servo amp P/S design
    http://www.elecdesign.com/Articles/A...7635/7635.html

    Servo motor , servo amp, powersupply sizing for CNC
    http://www.rutex.com/pdf/Mystique2.pdf

    Bearing literature:
    http://www.bardenbearings.com/literatr.htm

    http://www.timken.com/products/bearings/catalogs/

    http://www.jp.nsk.com/app01/en/catal...gi?ec=bearings

    Get the NSK E1102 catalog for starters


    Motor torque info/defininition
    http://www.merkle-korff.com/formulas.asp#con

    What gage wire to use:
    http://www.cnczone.com/forums/showthread.php?t=17350
    http://www.cnczone.com/forums/showth...480#post136480

    Servo vs Stepper:
    http://www.cnczone.com/forums/showthread.php?t=17419

    Simply stepper info:
    http://www.parkermotion.com/catalog/catalogA/A12.pdf

    Stepper reverse engineering:
    http://www.doc.ic.ac.uk/~ih/doc/stepper/others/

    Stepper sizing:
    http://www.cnczone.com/forums/showthread.php?t=17707

    Small stepper P/S
    http://www.campbelldesigns.com/files...ply-part-1.pdf

    G code parts counter
    http://www.cnczone.com/forums/showthread.php?t=22223

    You need SHIELDED wire for the leads to the steppers and/or servos. Phone cord won't cut it...

  3. #3
    Join Date
    Dec 2003
    Posts
    24260
    Quote Originally Posted by snooper

    4. In terms of EM interference, will I be making things better or worse by using coiled wire chords (similar to those found on telephones) between my steppers and the drivers?
    If you are looking at coiled style cables to your motors, it is preferable to go either simple festoon track or cable track, The coiled variety is good for Handwheels but they have the danger of getting trapped in axis use.
    BTW there was a previous post where I got the information on how to custom coil your own cable, by coiling it around a former and heating in an oven to change its memory! It worked.
    I was finding it hard to obtain the type I wanted.
    You need a higher gauge than is required for normal motor current when using track or festoon, as the cable is constantly flexing.
    Cat5 is made for Ethernet use, not servo motors.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  4. #4
    Join Date
    Jun 2006
    Posts
    80
    NC CAMS and Al, thanks to both of you; it's people like you (that take the time to answer noob questions and point us in the right direction) that not only contributes to this hobby, but to mankind as well. Thanks a million.

    :cheers: :wave:
    snooper's second law: common sense isn't as common as we're led to believe...

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