Looks like to me waterjet and cnc combo would work the best here. The waterjet is probably needing a back-up or sacrificial material. I work with a cnc where I am and a waterjet friend down the road. We will look at the parts and see what we can do.
[email protected] we could also possibly put some of the part in an existing molding base and injection mold the parts. We do long and short run molding.
Jetski (alias Tooling and Engineering Czar)
"I may not have the keys to success.. but I have learned to pick the locks"