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  1. #1
    Join Date
    Jul 2010
    Posts
    0

    My First Router Table

    Hi all,
    I'm new here, and wrote my initial post over at the Club House thread.

    I'm designing my first CNC router table for wood work, to have a capacity of something like 24"x24"x6" and based on the JGRO design and plans. I have done some research and have made a preliminary selection of drive components:
    - Unipolar stepper motors, (3) #57BYGH303, 3.6V / 2.3A / 1.8* per step / 208 oz-in holding torque (Webtronics.com)
    - Microstepping drive, (3) Gecko G250
    - Acme 1/2-10 2-start threaded rod (McMaster-Carr)
    - Anti-backlash Acme nuts, couplings, etc. (Dumpster)

    I will be building an (approx) 40v unregulated power supply per Bubba's microwave-oven transformer re-winding article here at CNCzone, to power the Gecko motor drives.

    Can anyone advise this newbie on whether these components are appropriate and (at least somewhat) compatible for a wood-routing machine of this size?

    Thanks,
    dxf

  2. #2
    Join Date
    Mar 2003
    Posts
    35494
    Spend the extra money for the G540. It has 4 G250's in it, as well as a breakout board and additional features.

    And go with bipolar motors, something like the Keling KL23H276-30-8A and wire it Bipolar parallel. You'll get much better high speed torque.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  3. #3
    Join Date
    Jul 2010
    Posts
    0
    Gerry,
    from my little research, I had come to understand that unipolar motors were better overall than bipolar - thanks for the advise.

    dxf

  4. #4
    Join Date
    Apr 2009
    Posts
    144
    +1 for the G540. Very easy to setup and has a ton of support online as it is so popular.

    Have you checked out the kits at cncrouterparts? http://www.cncrouterparts.com/produc...products_id=74

    Nothing wrong with building your own P/S, but their kits are nice for people starting from scratch and Ahren (the owner/operator) provides very good customer service!
    JGRO Complete - G540, 380oz Nema23s, 1/2-10 ACME, 30"x14", Craftsman router
    Joes 4x4 R&P in progress

  5. #5
    Join Date
    Jul 2010
    Posts
    0
    I like the combination of the G540 drive and the Keling KL23H276 8-wire motors that I could configure in diferent modes if I want to experiment some for different speed/power/torque arrangements.

    I have several junkboxes full of old stuff that I can use to throw together a motor power supply, so that's no problem.

    Is it advisable to use the same size motor for the short Z axis travel, as for the X and Y axes?

    Thanks,
    dxf

  6. #6
    Join Date
    Mar 2003
    Posts
    35494
    The Z needs more power than most people think, so don't try to get away with a smaller motor there.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  7. #7
    Join Date
    Jul 2010
    Posts
    0
    In the Z axis, what about using some sort of spring counterbalance arrangement to reduce some of the router motor's dead weight on the Z-axis leadscrew?

    dxf

  8. #8
    Join Date
    Mar 2003
    Posts
    35494
    Not necessary on a machine the size your building, and probably more expensive than the $10 you'll save on a smaller motor, which would probably give poorer performance.
    The Z needs more power than most people think, so don't try to get away with a smaller motor there.

    Usually, at least once a week someone asks why there Z axis is losing position. For some reason, it never occurs to them that their Z axis is underpowered. 99% of the time, it is.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

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