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  1. #1
    Join Date
    Feb 2004
    Posts
    427

    Started to build my plasma table.

    I have started to build my plasma table. I have used 65x65x2.5mm galvanised s.h.s. The size of the table is 3.5meters x 2meters. It is huge! It will be able to cut a full sized sheet of material, which is 3mx1.5m.

    I will take some photo's and post them up. The basic frame has just about been completed. I have 6 castor wheels on it to move it around, four of which are in the corners and are locking wheels.

  2. #2
    Join Date
    Feb 2004
    Posts
    2337
    I can hardy wait for the pictures.
    Being outside the square !!!

  3. #3
    Join Date
    Nov 2003
    Posts
    299
    Yeh, lets see some pics!!!

  4. #4
    Join Date
    Feb 2004
    Posts
    427

    here are some pics

    Here are some pics of the table.

    3500x2000x900mm.

  5. #5
    Join Date
    Feb 2004
    Posts
    427

    pics won't upload

    how do i upload a pic?

    i just went to browse and select the pic and submit reply and thats all that happened.

  6. #6
    Join Date
    Nov 2003
    Posts
    299
    is your pic file too big? Try it again.

  7. #7
    Join Date
    Feb 2004
    Posts
    427
    here is a pic
    Attached Thumbnails Attached Thumbnails table looking out garage door.jpg  

  8. #8
    Join Date
    Mar 2004
    Posts
    1661
    I like your welding helmet.

    -Sven

  9. #9
    Join Date
    Feb 2004
    Posts
    2337
    I dont know how plasma cutters work. But I was wondering if there was going to be a problem with cutting through those cross beams. Would it be an idea to have strips of steel in turned sideways in the middle. If you had slots at each end you could replace the strips as needed.

    Maybe plasma cutting isnt like oxy cutting!
    Being outside the square !!!

  10. #10
    Join Date
    Nov 2003
    Posts
    299
    WOW! That's a Monster! Looks good.

  11. #11
    Join Date
    May 2005
    Posts
    160
    i was wondering the same thing man that is a awsome table

  12. #12
    Join Date
    Feb 2004
    Posts
    427
    Joe

    I plan on supporting the rack, by bolting it to some angle iron and then bolting the angle iron to the side of the table. The rack will hang witht the teeth down to stop 'crap' from falling in. Then i will most likley have a direct drive setup from the motor shaft to pinion to rack. The motor will hang on a hinge below the rack. Then I will put a spring up to the carrage/truck, which will slide up and down the table and also support the motor, whilst providing contact for the pinion to the rack.

    Hope you know what I mean.


    i need help on deciding what hardware and electronics to use. I have some cash now and I might just spend some to get the table going. At this stage I was thinking of just starting off with an oxy setup first while cash is low.

  13. #13
    Join Date
    Apr 2005
    Posts
    13
    I am working on a few drawings that use the same idea. The only difference is I am making a timing belt reduction box to allow for a 10:1 gear reduction. I will post some pictures as soon as they are done.

    Thanks
    Joe

  14. #14
    Join Date
    Jan 2004
    Posts
    353

    Re: Started to build my plasma table.

    Originally posted by Apples
    It is huge!
    Understatement Apples !

    Well done so far I'll follow this one with interest.
    (said it before and I'll say it yet again I really admire you guys that scratch build a machine as my recent retrofit has been an enormous amount of work/thought to complete)

  15. #15
    Join Date
    Feb 2004
    Posts
    427
    i am going to have 4 lengths of angle iron welded onto those cross braces and then every 2inches or so cut a slot into the angle and insert some flat steel. The flat steel i will use would have to be around 75mm or 3" wide. that means that i should have 75mm of clearance between the bottom of my sheet of steel that i am cutting and those cross braces. Hopefully this is enough clearance.

    Yeah that is a pretty awesome looking welding helmet, it is an automatic darkening one too.!

  16. #16
    Join Date
    Feb 2004
    Posts
    427
    Here is a new photo of my plasma table.
    Since the last photo, I have grinded back all the welds and painted the frame with one coat of charcoal hammerite paint.

    She is slowly coming along.

    Still deciding whether to use linear bearings with shafts and pillow block supports. Or to use the 'dual-l-vee' / bishop wise carver bearings.

    What are everyone's opinions.

    Apples :cheers:
    Attached Thumbnails Attached Thumbnails DSC01558.JPG  

  17. #17
    Join Date
    Jul 2004
    Posts
    601
    How are things going? I've looked at the dual vee specs, and I think they may be overkill for a plasma table. But if you used them, you would have a killer router!

  18. #18
    Join Date
    Aug 2004
    Posts
    104
    Hi everyone.
    Apples,
    What you're still deciding is about the way you will make the support to put the sheet to be cut on the table?

  19. #19
    Join Date
    Feb 2004
    Posts
    427
    Going to use angle iron to support the sheets of steel. Building has stopped now as i have to fininsh putting up the front fence, retaining wall, lay the turf etc. etc. , Give me a couple months for further progress.

    Apples

  20. #20
    Join Date
    Jul 2004
    Posts
    601
    I know how that goes, I'm currently building a shed, so a converted mill and plasma table will have to wait.

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