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  1. #1
    Join Date
    Jan 2006
    Posts
    38

    DIY benchtop mill build

    Hello!

    Just wanted to share my build project It's my own design and will be mainly used to mill aluminum and MDF molds. More specs found on gallery comments. Feel free to ask if you have any questions

    Here's the link to my Picasa-gallery:
    https://picasaweb.google.com/1000918...3?noredirect=1



    Cheers,
    Mikko

  2. #2
    Join Date
    Feb 2006
    Posts
    7063
    VERY nice! By far the best ground-up build I've seen here!

    Regards,
    Ray L.

  3. #3
    Join Date
    Jan 2006
    Posts
    38
    Hmm, weird. Please try this one:
    Picasa Web Albums - Mikko Kuivamäki

    Choose CNC V3 folder to see pics

  4. #4
    Your link is giving an internal server error.
    Hoss
    http://www.hossmachine.info - Gosh, you've... really got some nice toys here. - Roy Batty -- http://www.g0704.com - http://www.bf20.com - http://www.g0602.com

  5. #5
    Join Date
    Feb 2006
    Posts
    7063
    Quote Originally Posted by hoss2006 View Post
    Your link is giving an internal server error.
    Hoss
    Works fine for me. Could be a temporary problem with your ISP...

  6. #6
    I can see them now after I went to google first and logged in, works now, very nice!
    Hoss
    http://www.hossmachine.info - Gosh, you've... really got some nice toys here. - Roy Batty -- http://www.g0704.com - http://www.bf20.com - http://www.g0602.com

  7. #7
    Join Date
    Jan 2010
    Posts
    151
    Quote Originally Posted by hoss2006 View Post
    I can see them now after I went to google first and logged in, works now, very nice!
    Hoss
    thanks for the tip hoss i was having the same problem. stellar work mikko, is that your vmc or one you borrowed the use of?

  8. #8
    Join Date
    Jan 2006
    Posts
    38
    Quote Originally Posted by amyers View Post
    thanks for the tip hoss i was having the same problem. stellar work mikko, is that your vmc or one you borrowed the use of?
    That vmc is used on nearby vocational school where the teacher and few students did frame machinings among their lessons

    Still someone having problems with that picasa link? I don't get it, the gallery should be public and visible for everybody without google login.

  9. #9
    Join Date
    Nov 2011
    Posts
    33
    Very nice work.

    What size linear rails did you use for that?

    Mind letting us know where you purchased them?

    Thanks,

    GG67

  10. #10
    Join Date
    Jan 2006
    Posts
    38
    Quote Originally Posted by GG67 View Post
    Very nice work.

    What size linear rails did you use for that?

    Mind letting us know where you purchased them?

    Thanks,

    GG67
    Thanks. Those rails are 20mm wide (HIWIN HGR20) and bought them from ebay, seller solar.jean
    Total 12pcs of flanged bearing blocks + about 3 meters of rail. Seller gave some discount.

    hiwin from solar.jean | eBay

  11. #11
    Join Date
    Jan 2006
    Posts
    38
    Mapped X and Y axis ballscrews today. I have chinese RM1605 ballscrews. I used linear encoder to read real movement of each axis. After screws were mapped I made an compensation table to software and got pretty good results:

    RM1605 ballscrew pitch error compensation (EdingCNC software) - YouTube

    For example Y-axis ballscrew had 0.21mm error during 225mm travel (moved 224.79mm). More than I expected first!
    X-axis had 0.29mm error during 325mm travel.

    Y-axis ballscrew pitch error:
    Click image for larger version. 

Name:	Pitch%u00252520error.jpg 
Views:	4 
Size:	37.2 KB 
ID:	221684

    I had already changed all of the ballscrew balls with bigger ones so backlashes were under 0.01mm.

  12. #12
    Join Date
    Jan 2013
    Posts
    306
    Very nice build. Should perform well.


    Sent from my iPad using Tapatalk HD

  13. #13
    Like I said it worked fine once I logged in.
    Hoss
    http://www.hossmachine.info - Gosh, you've... really got some nice toys here. - Roy Batty -- http://www.g0704.com - http://www.bf20.com - http://www.g0602.com

  14. #14
    Join Date
    Nov 2009
    Posts
    4415
    Great work!

  15. #15
    Join Date
    May 2005
    Posts
    3920
    Looking nice!

    The column is steel tubing but what is the base? It looks like the base is welded up out of solid bar stock.

    One other question why the bed mill design instead of a router type approach?

  16. #16
    Join Date
    Jan 2010
    Posts
    151
    Quote Originally Posted by wizard View Post
    Looking nice!

    The column is steel tubing but what is the base? It looks like the base is welded up out of solid bar stock.

    One other question why the bed mill design instead of a router type approach?
    If you look at his album he's already built one of those.

  17. #17
    Join Date
    Dec 2009
    Posts
    121
    Cool. Stands are so much more work than you first expect right? I love to see people doing analysis before they really get into the build. It's so useful to see how small changes can make sure a big difference in deflection or dampening. Keep up the good work. What do you think of the Leadshine servo-steppers so far? I'm incorporating them into a lathe but I haven't got anything wired yet. I'm curious to know how the perform.
    Jake

  18. #18
    Join Date
    Oct 2008
    Posts
    1639
    Machine looks awesome! I only have one comment to make regarding the design and you may have already thought about it.

    Your Z Axis, is on linear rails, and the ball screw is direct driven. Is there enough weight there to free spin the motor and screw when there is no power applied?
    I initially had that issue with my machine after I first built it. When I powered the system off, the weight of the head would spin the ball screw and the head would come on down.

    Richard

  19. #19
    Join Date
    Nov 2012
    Posts
    220
    Nice work! I like the solution you came up with for the base of the machine by using two pieces of box tubing welded to together--hadn't thought of that. I have started a scratch build design of my own and it looks very similar to what you have. Thanks for sharing!

  20. #20
    Join Date
    Jan 2005
    Posts
    1943
    Very nice. Quick too. One month from CAD to having the XY working. Impressive.

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