I'm having a PRO60120 delivered soon. I'm trying to figure out how I will make the spoilboard. Right now I am planning a glued double layer of 3/4" MDF (or MEDEX if I can get it) No vacuum system. I will be doing a lot of 5x5 full sheet cutting.
An oversize 5x10 MDF sheet measures 61"x121" so a 5x5 sheet will be 1/2" smaller than the spoilboard on each edge. Looking at images of the PRO60120 it doesn't look like there is a gap between the spoilboard and the side rails of the frame, so any clamping of 60" material on the these edges will have to happen from the surface (or exposed edge?) of spoilboard.
So I am looking at 8-9mm holes for the threaded inserts centered at only 1/4" from the edge of the MDF... this is not looking good.
Am I thinking about this correctly? Any advice on dealing with this? Thanks.