Thanks, at this point though with the revised design and looking at everything that still needs to be purchased theres no way I'm going to come in under 1600.
8020 ~650
Steel Plate ~100
Stepper Motors ~150
Power Supply ~ 60
Thrust bearing assembly/connectors ~ 75
Bearings ~ 35
ACME threaded rod ~120
Router + mount ~130
Misc. ~ 100
Total remaining = 1420
Total Estimated Cost = 2101!!!! ouch wow, might have to modify the design depending on how much they say the extrusion will cost.
Won't be spending anything on the software, I enjoy playing around with linux and computer stuff in general so I was thinking of using something like this http://www.linuxcnc.org.
The overall footprint of the machine will be approx. 48"x48", the usefull cutting dimensions should be pretty close to 36"x30"x5". The reason I didn't go longer on the X-axis is the threaded rod only comes in lengths of 36" and 72", I didn't want to buy the 6' length then waste a bunch of it. Using 1/2" drill rod for coupling from the motor to the threaded rod gets a couple extra inches of travel, per Ahrens design here http://www.cncrouterparts.com/parts.html.
Hey if you have your's drawn up I'd be really interested in seeing it, do you have a build log going?