Originally Posted by
dinnese
Thanks alot for the advice. I'll try reducing down to a smaller nose radius in the morning. I'm just concerned about the insert chipping out or not lasting on such a large cut. ( I'm going from a .1875 dia. to a .0393 dia. in one cut due to swiss style type machining). Do you still think I'll be Ok.
The DOC is ok.
The other issue you may have is material stress.
As you turn the material away, you relieve the stress and the part goes wacky.
If that is the case, there is not much you can do except try material from a different mill.
Good luck.
Control the process, not the product!
Machining is more science than art, master the science and the artistry will be evident.