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IndustryArena Forum > WoodWorking Machines > DIY CNC Router Table Machines > Lessons in overkill! Welded steel, fixed gantry router
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  1. #1
    Join Date
    Apr 2013
    Posts
    1899

    Re: Lessons in overkill! Welded steel, fixed gantry router

    Looks good, but if you plan on milling steel you must design it for lubrication also, and you must make the bed so that the cutting fluid can flow without leaking to the floor. Also, design it from the start with the right spindle in mind. Steel requires low rpm and high torque, MDF, plastic and aluminum can be milled with high rpm as well. So, either make the Z able to take two different spindles or make it somehow universal, but MUCH more rigid and larger than the Kress requires.

    Otherwise I like the idea of fixed gantry. It is how I designed my CNC as well, and the reason for that was simple... It is easier to make a more robust machine than the more sexier looking moving gantry allows. I am happily milling aluminum as well as delrin with very good results today. Not tested steel but because I don't use lubricants I can not mill steel.

    Another reason why I like fixed gantry is that it is much easier to encapsulate the machine to protect the surroundings from flying debris and dust. I like the way you designed the protection. I chose a simpler solution, and also not covering the top, only the sides. In my opinion protection is necessary in these type of machines. I have had several broken bits and when they break they become dangerous projectiles. Also all the chips are kept inside the machine, so the room where I am using mine is easily kept clean.

  2. #2
    Join Date
    Apr 2009
    Posts
    290

    Re: Lessons in overkill! Welded steel, fixed gantry router

    Thanks

    When I say "machine steel" it will more likely be jobs like engraving sheet metal and things like that. I have a manual mill for heavier metal work.

    In the renderings I have an MDF spoilboard, but this will be attached to a 10mm thick aluminum tooling plate that I will use when using coolant.

    The bottom will be enclosed and connected to the dust extraction.

    Attachment 348484

    All coolant use will be mist, so there won't be large quantities of liquid. I'm pretty sure 90% of the work I do on this machine will be wood or plastic.

    I'm considering putting this Electrospindel on it if I can purchase it from work.
    "Hey! It's that guy you are!" - Phillip J. Fry

  3. #3
    Join Date
    Apr 2009
    Posts
    290

    Re: Lessons in overkill! Welded steel, fixed gantry router

    Mocking up the electronics

    Click image for larger version. 

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ID:	348486
    "Hey! It's that guy you are!" - Phillip J. Fry

  4. #4
    Join Date
    Apr 2009
    Posts
    290

    Re: Lessons in overkill! Welded steel, fixed gantry router

    Steel cut

    Click image for larger version. 

Name:	2017-01-21 18.35.45.jpg 
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ID:	348488
    "Hey! It's that guy you are!" - Phillip J. Fry

  5. #5
    Join Date
    Apr 2009
    Posts
    290

    Re: Lessons in overkill! Welded steel, fixed gantry router

    Welding started

    Attachment 348490

    Using my table saw as welding jig

    Click image for larger version. 

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ID:	348492

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