Please see my router at
https://www.youtube.com/watch?v=wj4N-etTauM
- it uses Bosch profiles 90x90 mm, it is working 12 hours per day, 5 days a week, from 2010, I am cutting on it aluminium, acetal and wood, it never slipped. I changed three bearings and one belt from then. I would re-design it very much the same today
, probably using linear rails instead of supported round rails. I can even explain why this design flexes much less than the usual machines made of profiles, and why the design offers as much headroom as needed. No time now, but please let me know if you need details.