Thanks! I've got a set of 3 - 440 oz-in bipolar 3.5A Nema 24 steppers for the project, though I also have a 180 oz-in Nema 23 that I was going to use for the Z axis when I was building a plasma cutter... I think I'll just go with the 440 oz-in motors all round and save the little one for another project.
I also have a Gecko G540 and Ethernet Smoothstepper to control it all. I wanted to get as close to plug-and-play as possible after my last CNC build used chinese drives and a cheapy parallel breakout board. It worked but I eventually upgraded to Gecko's and it was a big improvement, I'm hoping the smooth stepper will make it even better.
Sounds good....yes the first thing i did when i got my 6040 was to dump the cheap stepper drives, VFD and water cooled spindle. Six years later all good except my Homann Designs breakout board packed up when i had a floating earth. Ethernet is something i might upgrade to if/when my older pc dies. I am currently using a 5 axis cheap breakout board in my 6040 must say i am very impressed, however not using the pwm part of it....i did test it a while back it wasn't working very good. Guess you can't expect much for $9
You are doing great work mate!!