Hello,
I am still a newbie and trying to understand some of the basics.
Main question:
How do I determine speed/feed for reamers? (i am looking for the math formulas)
Environment:
- Using HSS tools (value from J&L)
- 6061-T651 (1.500" thick stock)
Background:
My goal is to produce some really precise holes for use with .5" machine dowels. The holes will be through holes and used to locate a part as I flip it over. The stock for the part is 1.500" thick and needs to be machined from all four sides. The dowels will help me as I flip over the part.
The idea that I have is that I will clamp the stock in my KURT vise. The stock is large enough that the part where the through holes for the dowels will hang off the left and right of the vise. I will have two holes spaced 8" apart and the vise is 6" so the stock can be held in the vise with no risk of drilling into the vise.
I figure the first step would be to (G83) drill using a drill that will leave a bit of stock in the hole. I am still not sure what the optimal drill size, speed or the best peck would be. I am going to do some experiments but in the past I had good results drilling a 27/64" hole at 180 SFPM and .002 chip load with .5" pecks. These 27/64" holes were for tapping and they worked well enough but I figure for setting up index dowel I want to be 100% correct with my math.
I have a copy of Machnery's Handbook 26. On pg1029 to 1043 the book discusses drilling and reaming speeds. A chart on pg1039 includes a recommended SFPM of 350-400 for 6061 but this seems way fast based on a conversation I once had with a professional machinist. He recommended 1500 rpm for a 27/64" drill but using a SFPM of 350 would result in 3169 rpm for the drill so his gut feeling number was 50% less then the calculation I make from the book. Also, the book lists feed as f=(0.001 in/rev.) and I have not yet learned how to convert to this to IPM (inch per minute). Also, speed for drilling and reaming seem to based on the same SFPM values in the book. Frankly, the entire book is way over my head. Is it possible I am reading the chart wrong?
Question:
In terms of drilling 6061 T651, is 180 SFPM and .002 chip load good or should these numbers be tweaked? Also, once I decide on SFPM and chip load should I adjust these numbers for different drill sizes and for different hole depths. For peripheral milling, I have been using 260 SFPM on the machine with good results. What would the math formulas look like?
Question:
How would I adjust the math for reaming holes?