Hi - It does not need grinding - milling is fine... the rail lands do need to be flat and parallel. Doing the surfaces by hand on both sides is unlikely to result in parallel surfaces... Craig Ozzies must make horrible sections, 1mm cup on a SHS is quite common. Mogi will need to hand pick his gantry section... Peter
The std allows for 0.8% concave or convex so for a 200mm SHS the max allowable is 1.6mm so beware! The straightness spec is 0.15% so over a 1500mm piece it could be 2.25mm bowed. Again beware!! but in general its much better than these... but don't rely on someone else to pick your piece! They will not care if its bruised, bent, twisted, fork lifted or hammered etc etc...