Very ambitious.
Good luck.
My scratch built VMC has less than 100 N/um,
and it´s a portal, and uses 35 mm rails, and is version 5 over 10 years.
Measured deflection by standing on the spindle.

Granite is about 3x more flexible than steel.


Quote Originally Posted by G-Spot View Post
Got the bearing stiffness data, see attached.

So it turns out the 35mm bearings are more than good enough for 173 N/um, according to that paper, number of axis plus connected objects, in my case a multiple of 5, means the bearings need to be 865 N/um

Then I had a eureka moment while I was wondering how to deal with the 6 months needed before the concrete would be stable. I was designing a connection system that would always stay true and if the cement shrunk you would only lose stiffness and not alignment, then you could remove the plates put a thin layer of grout then reattach the plates.

Then I realised that because I have shrunk my original work-area dimensions down to 300 x 400 x 400, I could now afford to get the concrete core cut from a solid piece of granite.

I replaced the concrete core with a granite core in my FEA and the stiffness lept up to 370 N/um.

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