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  1. #1
    Join Date
    Nov 2005
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    1468

    Turner's cube. Depth of cirlcle please

    Having seen other posts about making a Turner's Cube on here, I've got a few spare days and am gonna make one from acrylic (should be nice n polished, I'm diamond machining it).

    My question is: which depth should the first circle be please. eg: if the cube is 50mm on each side, is there a formula to tell me what depth I should cut the first circle at? I reckon it would be a function/ fraction of the overall width of the starting cube, say about 75%????. I want to cut each of the faces' circles (picture a dice numbered face 1-6) at the same depth so that it's automated.

    Any ideas gratefully received. Many thanks in advance.
    I love deadlines- I like the whooshing sound they make as they fly by.

  2. #2
    Join Date
    Jul 2005
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    12177
    Don't be a lazy git. (I hope being British in origin I can be nasty to a fellow ex-countryman )

    Make cross-sectional sketch and figure it out yourself.
    An open mind is a virtue...so long as all the common sense has not leaked out.

  3. #3
    Join Date
    Mar 2005
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    1673
    Quote Originally Posted by Geof View Post
    Don't be a lazy git. (I hope being British in origin I can be nasty to a fellow ex-countryman )

    Make cross-sectional sketch and figure it out yourself.
    (wedge)

  4. #4
    Join Date
    Jul 2005
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    12177
    I just went back and reread the title. No I cannot help with a cirlcle

    But I have to be nice and say I will be interested in seeing how it looks if it is turned optically smooth on all surfaces. It should look fantastic suspended in a window with the sun shining through.
    An open mind is a virtue...so long as all the common sense has not leaked out.

  5. #5
    Join Date
    Dec 2006
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    603
    Quote Originally Posted by ImanCarrot View Post
    My question is: which depth should the first circle be please. eg: if the cube is 50mm on each side, is there a formula to tell me what depth I should cut the first circle at?

    I have a crude Excel spread sheet that will size the circle and depth up to 10 steps.

    for a 50mm cube it would look like this...

    Cube Size Bore Size Bore Depth Edge Thickness
    50.000042.50007.50003.7500
    35.000029.75005.25002.6250
    24.500020.82503.67501.8375
    17.150014.57752.57251.2863
    12.005010.20431.80080.9004
    8.40357.14301.26050.6303
    5.88255.00010.88240.4412
    4.11773.50010.61770.3088
    2.88242.45000.43240.2162
    2.01771.71500.30270.1513


    Looks like you could go 5 steps depending on the size of your tooling.

  6. #6
    Join Date
    Nov 2005
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    1468
    Aha! many thanks all, I got the tooling made and have cut out the acrylic blank then, just when I was figuring out how to hold the bugger we got a rush job for some other components that we make (100K's worth) so it'll have to go on the back burner for now. *sigh* I'm deterined to make it though! it should as Geof says, look well nice when done
    I love deadlines- I like the whooshing sound they make as they fly by.

  7. #7
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    Mar 2005
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    1673
    Quote Originally Posted by ImanCarrot View Post
    look well nice when done
    Look forward to it

    John

  8. #8
    Join Date
    Jun 2005
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    199
    This any help
    Attached Thumbnails Attached Thumbnails TurnersDim.jpg  
    The More I Learn The Less I Seem To Know

  9. #9
    Join Date
    Nov 2005
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    Thanks, all is a bit clearer now- the depth of the circle in jw's seems to be a factor of 6.3 to 6.7 of the circle diameter, whilst steve's is exactly a factor of 5.667 that of the diameter.

    I've looked into it and the diameter of the circle seems to about 75% (as i thought) of the long axis of the cube machined (across the diagonals) since the diagonals are governed by the size of the internal cube and this will be exactly the size of the previous larger cube minus this value divided by two all seems pretty straight forward.

    Now... will my vacuum chuck hold it and how to centre it hehe. I'll get there!

    Iain
    I love deadlines- I like the whooshing sound they make as they fly by.

  10. #10
    Join Date
    Jun 2007
    Posts
    3735

    Cool Fals apart at?

    If it was 70.7106781 per cent I think it would fall apart?
    Does that number look familiar, or was it 85% which is close too 0.866.
    One or the other (LOL) you figure it!

  11. #11
    Join Date
    Dec 2006
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    603
    Quote Originally Posted by neilw20 View Post
    If it was 70.7106781 per cent I think it would fall apart?
    Does that number look familiar, or was it 85% which is close too 0.866.
    One or the other (LOL) you figure it!

    Neil is exactly correct. The numbers in Excel were that the bore was 85% of the cube and the depth was 15% if the cubes size. The next cube would be the size of the cube minus ( bore depth times two). And then it all starts over again. I played around with the percentages and this is what i found would look good to me and give as many steps as possible. I thought i might try going 7 steps on a 3 inch cube.

    I think i might try this one someday. This is more of a millers cube. And i might try making a hybrid cube with circles and squares. It's different than anything i have seen before.

    Is it healthy to put this much thought into a 3 inch cube of aluminum?

    Steve
    Attached Thumbnails Attached Thumbnails square cube.JPG   Hybrid.JPG  

  12. #12
    Join Date
    Mar 2008
    Posts
    11
    On a CNC mill you could try packing alternating cubes and octahedrons - which can be caged inside each other rather than being connected by webbing, although you'd probably end up needing to use some very small tools.

  13. #13
    Join Date
    Nov 2005
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    1468
    Muahaha I made one- couldn't do it on the Diamond Turning lathe so it's not as polished as I'd wanted, but the maths works out ok!

    See here and thanks too all for the advice. it sure looks pretty

    http://www.cnczone.com/forums/showthread.php?t=57336
    I love deadlines- I like the whooshing sound they make as they fly by.

  14. #14
    Join Date
    Feb 2007
    Posts
    126

    sorry

    Sorry to resurrect the necro thread. Normally I wouldn't be caught dead with a necrophiliac.

    Do the cubes using the 85% circle, 15% depth ratio need any special support doing the final face if milled in a vise? I made a ball in a box once. It took me a huge amount of time and an elaborate setup on the final face.

    I used to be able to do more personal work but machine time is at a premium right now and I can't come in early to do personal work. I would like to figure out a turner's cube I can mill quick and dirty at lunch over a couple days that would still look neat. Three boxes would be plenty. That way I could make a few also.

    How do you figure circle size for best appearance if you want to call the depths yourself? Say, I wanna go 1/4" increments? I've played with it in draftsight a bit and don't know if I should try for somewhat uniform gaps or somewhat uniform contact webs. Making it work is not a biggie but I don't really have the machine time to figure what looks best by trial and error.

    If the 85% - 15% deal machines well with no plug making or special fixturing then "if it ain't broke don't fix it". Otherwise it's to the drawing board for a stouter part.

    I want to do it right the first time with little machine time but computer time at home is more available. I only have draftsight as a cad program and excel to play with.

  15. #15
    Join Date
    Feb 2007
    Posts
    126

    Well

    The thing I was looking at besides this thread to try to figure dimensions for a cube was the CNC cookbook web site.

    CNC Cookbook: Turner's Cubes

    I was trying to figure the ratios used in their calculator as the narrator on this page says he did. I finally loaded their demo and added some more stuff to my already groaning registry and got a surprise.

    The pic on the website of a sample 4" cube calculated did not match the screen I got in the demo.

    The website had even .5" depths which would match the next cube size. .5" deep on a 4" cube to make a 3" cube for example. The actual demo has different depths which then don't exactly match the next cube called out. It also has a "percentage overlap" callout. The cube which was made in later on the page didn't seem quite right in the numbers either with the first depth being .5" and the rest being .25".

    Now I've got some new info to chew on and try to come up with a good multiplier next time I have time, probably next weekend. Still, this is pretty frustrating.

  16. #16
    Join Date
    Feb 2007
    Posts
    126

    attachments didn't post

    here
    Attached Thumbnails Attached Thumbnails GWTCDesigner.jpg   1.jpg  

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