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  1. #1
    Join Date
    May 2005
    Posts
    1662
    A bit of advice on selecting rails at 5bears
    http://www.5bears.com/cnc02.htm

    In fact the whole site is a good read.
    Anyone who says "It only goes together one way" has no imagination.

  2. #2
    Hi Jess,
    I have just purchased 3 pairs of THK rails for my big router, after plenty of research I found that not all rails can take force in all directions (something that is required in milling) ! The other thing I learned is that not all trucks are sealed all the way around, to keep dust an swarf out of the bearings!

    Here is a PDF file of THK's HSR series rails with specifications.

    Hope this helps!

    WidgitMaster

  3. #3
    Join Date
    Jun 2004
    Posts
    6618
    That particular PDF and my experience with smaller THK rails and trucks lead me to search for the 25's. The smaller ones are on the Z axis of my router. They are 12's. Quite small, but prove to be pretty bold in such a small package.
    15's might be a little small, but may still work fine if they are the HSR type.
    The two I would choose to look for though are HSR 20's and 25's. Also low profile wide trucks would be better. I did get a couple on a rails for my lathe that were narrower, longer and taller trucks. Probably still usable, but I never intended to use those two. I had extra blocks from the lot of 10 I picked up.

    While what will work is a large venue, what is best gets smaller. I think 15's are a little on the small side and 30's are too big unless using just one truck per rail.

    Also consider looking for the HRW type. These are wide rails and low profile.
    That's what I used on the Y axis. They were HRW 27's. I bought another set of those to use on my lathe cross slide. They seem at least as beefy as the 25's HSR type, but save a little space and would yield more travels.

    The HSR 25's and the HRW 27's worked so well on my mill that I bought the same for my lathe. Good deals were had again on Ebay, so they do appear often. Now that I'm not biding on them, you have an even better chance of getting them.
    Lee

  4. #4
    Join Date
    Dec 2006
    Posts
    839
    Thanks for the replies guys.



    Leeway, do you have extra 25's, low block's that you wish to get rid of. LOL, if your like me I like to keep thinks like that around anyway for later prodjects. I will start watching for them on the auctions but sometimes I see one rail set with two blocks that is long enough I could cut and make two rails if I had extra blocks.
    I havnt bought any thing yet though , but I have a lot of setups I am watching to see what they do.

    If you do wish to get rid of any of the 25's you can PM me and let me know what where talking about.

    Thanks Jess

  5. #5
    Join Date
    Jun 2004
    Posts
    6618
    I don't have any extra's. I do, but they are planned for. The only extra's I have are the two narrow and taller trucks.
    I did look again on Ebay, and find only very few listings for the HSR 25's in THK brand.
    They don't have to be THK though to work well.
    I did see many listings that I would have been interested in for a small mill like mine.
    Just search for "Linear rails." There are currently at least a dozen listings in a good price range. Some more affordable than others, but many that might handle your project.

    Another option would be to buy new Hiwin's. A little more cost maybe, but then you could request exactly what you wanted.

    I saw one listing on Ebay in particular that looked kinda neat.
    A big HRW 60.
    That is a whole axis right there.

    http://cgi.ebay.com/ws/eBayISAPI.dll...MEWA:IT&ih=016

    Of course the screw would have to go off to one side, so that might work better in a lathe format or a Z axis.
    Attached Thumbnails Attached Thumbnails bigblock.JPG  
    Lee

  6. #6
    Join Date
    Aug 2007
    Posts
    558
    Quote Originally Posted by LeeWay View Post

    I saw one listing on Ebay in particular that looked kinda neat.
    A big HRW 60.
    That is a whole axis right there.

    http://cgi.ebay.com/ws/eBayISAPI.dll...MEWA:IT&ih=016

    Of course the screw would have to go off to one side, so that might work better in a lathe format or a Z axis.
    I saw that too! - I would absolutely be going for it, but the seller won't ship outside the US. Would somebody ship that to me in New Zealand if I bought it

    Best regards,

    Jason

    Ps - I'd swap a brand new set of 4 blocks/2 rails for it...! HRW21, HRW27, HSR35, you name it

    Edited: Very many thanks to the great people on the Zone - I have accepted a kind offer to help me get my mitts on the beast, and thank you too the other person who also offered. This is a great community, there are some very good people here. :wave:

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