I agree with Sean. Sure ballscrews are good, but that's not what I'm using. I said in my second post that I have my R&P parts. That part isn't up for discussion. I'm looking for help building the best machine I can with the parts I have. 5 years ago I thought about using all thread and doing it cheap. I'm glad I convinced myself not to bother, and I'm pretty sure I can make a good machine with R&P drives. (wrong) Lots of other people have!
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when building small size machine, ball screw is good because ball screw is short and machine bed is not bend. But when building big size machine,like more than 2800mm of lengh. machine will be bend. So we will choose rack and pinion. As we know, rack and pinion has gap and accuracy is lower than ball screw.
To keep high accuracy, we must choose ball screw. To keep high speed in big machine, we must choose rack and pinion. On the hand, if using stepper motor, it max speed is 800RPM, can we choose it to build big machine with ball screw and speed is up to 20mm/min? if don't know pulse equivalency, how to choose drive and reducer? it's clue.
Torsion box started...
Finally got around to picking up some 5' x 12' sheets of 3/4" MDF (they were out of 5' x 10'). Cut all of the internal and external strips for the torsion box and dry fit the internal framework. I chose to do half lap joints on the parts as shown in one of my first posts. The fit up is very good. Next on the list is getting the bottom torsion box skin set up nice and level so that I can start the final assembly of the box.