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IndustryArena Forum > CNC Electronics > CNC Machine Related Electronics > How I fixed my Chinese TB6560 controller (updated)
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  1. #1
    Join Date
    Jul 2010
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    0
    at 13.8v i get some step stall, at 24v are very more step stall.

    The stall are increase with:
    - more steppers connected.
    - with more torque settings.
    - with more voltage.
    - with less time decay settings.
    - with low microstep settings.

    Seems to be also noise problems.

    What are the added resistors that i can see on "cntr_bot.jpg" picture?.

    I only need 4x10k resistors, 1x74hc14 ic and 1x decouplig capacitor for these mods is ok?.

    I has my controller working for about 5hours without problems on 12v regulator (very hot for my hand but not thermal shutdown ocurred).

  2. #2
    Join Date
    Aug 2010
    Posts
    0

    A buffer board schematic for your consideration

    Quote Originally Posted by villamany View Post
    at 13.8v i get some step stall, at 24v are very more step stall.

    The stall are increase with:
    - more steppers connected.
    - with more torque settings.
    - with more voltage.
    - with less time decay settings.
    - with low microstep settings.

    Seems to be also noise problems.

    What are the added resistors that i can see on "cntr_bot.jpg" picture?.

    I only need 4x10k resistors, 1x74hc14 ic and 1x decouplig capacitor for these mods is ok?.

    I has my controller working for about 5hours without problems on 12v regulator (very hot for my hand but not thermal shutdown ocurred).
    villamany,

    The 4 leaded resistors that can be seen on "cnr_bot.jpg" were my attempt to fix the controller by changing the STEP/CLOCK pull-up from 4.7k to 1.0k. I did this by leaving the 4.7k in place and adding 1k resistors in parallel between the +5v supply and the Step signal ; the resulting effective pull-up was 4.7k || 1.0k = 0.8k. On my board, the chip resistors and capacitors are glued and soldered down making removal of those parts a little difficult and I did not want to risk damaging any printed circuit board traces by applying enough heat to cause the glue to release.

    For the mod's, you may want 6 resistors as you will not want to leave the unused 74HC14 inputs unconnected; you can tie them to ground or +5v or, as I would suggest, to pull-up resistors. That way if you come across another signal that needs buffering the you will have spare buffers in place.

    To hold my (ver 1) buffer board to the controller I used double sided foam tape (see "bufbrdmntd.jpg - buffer board mounted").

    I have attached a schematic for a ver 2 buffer board for your consideration.
    Attached Thumbnails Attached Thumbnails CNC Controller buffer board schematic ver 2.jpg  

  3. #3
    Join Date
    Jul 2010
    Posts
    0
    many thanks, finally i am going to use 3 buffers for the 3 step pins and the another 3 buffers for apply the same fix to dir pins (my controller only has 3 axis ) for prevent purposes.

    If i can measure the real osc capacitors value i let you know.

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