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  1. #1
    Join Date
    Aug 2005
    Posts
    828

    Most efficient electric motor?

    What is the most efficient type of electric motor generally speaking? Dc brush, BLDC, Perm Magnet AC, Induction AC? other?


    Thanks
    Dennis

  2. #2
    Join Date
    Dec 2003
    Posts
    24223
    I would plump for PM AC sinusoidal.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  3. #3
    Join Date
    Jun 2007
    Posts
    3734

    Cool Depends on..

    Efficiency depends on losses.
    IMHO when iron losses and copper losses are equal that's as good as it gets.
    If windings are solidly packed it will be better because the more copper, the lower the resistance, the lower the copper losses.
    As for the iron losses, if too close to saturation losses will go up.
    Eddy current losses. Thinner laminations properly insulated from each other help here.
    Wire window to cross section of pole. The more amp turns the better.
    If you want low friction use air bearings, but take into account the energy to supply the compressed air.
    You can make a good or bad motor with any technology.
    I like BLDC because you can make really efficient controllers with high efficiency right through the speed range. All above losses still apply. They just add to the controller losses. A well designed controller (any type) will be well above 90% efficiency.
    Super X3. 3600rpm. Sheridan 6"x24" Lathe + more. Three ways to fix things: The right way, the other way, and maybe your way, which is possibly a faster wrong way.

  4. #4
    Join Date
    Feb 2009
    Posts
    9

    Re: Most efficient electric motor?

    PMAC in sizes up to about 20 HP then induction motors can be very efficient in almost any large size especially 3 phase ones. PMAC are simpler to control and have full torque all the way through their speed range from zero RPM. Anything over 99% is very tough and with the controller 95% would be a good target.

  5. #5
    Join Date
    Dec 2003
    Posts
    24223

    Re: Most efficient electric motor?

    Another thread Resurrection??

    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

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