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  1. #1
    Join Date
    Jul 2005
    Posts
    7

    Am not getting the torque

    Hello ,
    I need some advice from the pros.
    I have a bi-polar stepper which is rated for 12V / 0.67A/phase.
    This motor is supposed to deliver 7Kgf.cm (97.21 oz.in).
    I am driving this with a L297/L298 combination .
    I attached a weight to the pulley and tried lifting a dead weight and found a maximum pulling torque of 4kg.cm @ 60rpm. I am inable to go beyond that with this.
    I am using a 24VAC transformer with a bridge and a 2200uF cap to filter the AC.

    Is this a valid design ?Where am I going wrong ? I need 7kg.cm atleast upto 120RPM .
    Can anyone help me ?
    I will supply any additional info as required .

    Regards

  2. #2
    Join Date
    Mar 2003
    Posts
    35538
    That 7kg would be with a 1cm dia. pulley at 0 rpm. Once it starts spinning, the torque will start to drop. Sounds like you need a bigger motor, preferably with a lower V rating.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

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    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
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    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  3. #3
    Join Date
    Oct 2004
    Posts
    742
    I second Ger21's recommendation.

    Jerry

  4. #4
    Join Date
    Aug 2004
    Posts
    2849
    Yes, you have to look at the torque curves for steppers and determine the RPM range where you want to run.

  5. #5
    Join Date
    Feb 2005
    Posts
    88
    Quote Originally Posted by adroitguy
    Hello ,
    I need some advice from the pros.
    I have a bi-polar stepper which is rated for 12V / 0.67A/phase.
    This motor is supposed to deliver 7Kgf.cm (97.21 oz.in).
    I am driving this with a L297/L298 combination .
    I attached a weight to the pulley and tried lifting a dead weight and found a maximum pulling torque of 4kg.cm @ 60rpm. I am inable to go beyond that with this.
    I am using a 24VAC transformer with a bridge and a 2200uF cap to filter the AC.

    Is this a valid design ?Where am I going wrong ? I need 7kg.cm atleast upto 120RPM .
    Can anyone help me ?
    I will supply any additional info as required .

    Regards
    12 volts dc?
    hummm
    no good for 297 298 drivers!
    these motors are high resistance phase ! + - 10 ohm ?!
    I recommend you to measure the resistance of 1 phase, and itself is taller than 3 ohms, that motor are not all right for the pilotage in pwm 297 298 .
    you will also have always a low couple feeding them to 40 volts.
    visit my site!!
    hi
    my steppers turn to 17000 step/s, my stepper drivers arrive to more than 50000 step/ses :- (

  6. #6
    Join Date
    Jul 2005
    Posts
    7

    Continuing ..............

    Thanks Ger and all of you for your kind reply.

    I have measured the torque at a pulley of 50 mm dia. ,where it is lifting about 1.5 kg , hence (1.5 * 2.5 = @ 4 Kg. cm ) .

    Sadly I have already purchased the stepper and it cannot be exchanged for a lower voltage motor. My only recourse now seems to be to hack a solution.

    Would increasing the voltage to 36V give me a better torque even at lower speeds ? As per my understanding the only way to get a better torque at a higher speed is to increase the voltage . Would this help for lower speeds too ?

  7. #7
    Join Date
    Mar 2003
    Posts
    35538
    Quote Originally Posted by adroitguy
    As per my understanding the only way to get a better torque at a higher speed is to increase the voltage . Would this help for lower speeds too ?
    It might help. but I think the bigger problem is that the motor is barely adequate torque-wise.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  8. #8
    Join Date
    Jul 2005
    Posts
    7
    Quote Originally Posted by ger21
    It might help. but I think the bigger problem is that the motor is barely adequate torque-wise.
    Hi Gerry ,

    What I am trying to get across is that, I am trying to see if the motor is meeting its specs , which it is not . It does not deliver the rated 7kg.cm which it is supposed to deliver.

    Eidos , unfortunately your page is in Italian , difficult for me to comprehend !!!

    Thanks for your replies and that of others.

    Regards
    Thomas

  9. #9
    Join Date
    Jul 2005
    Posts
    7
    Quote Originally Posted by eidos
    12 volts dc?
    hummm
    no good for 297 298 drivers!
    these motors are high resistance phase ! + - 10 ohm ?!
    I recommend you to measure the resistance of 1 phase, and itself is taller than 3 ohms, that motor are not all right for the pilotage in pwm 297 298 .
    you will also have always a low couple feeding them to 40 volts.
    visit my site!!
    hi
    Hi Eidos ,
    By couple I think you mean torque , so you say that with L297/L298 I will not get the torque ?
    My motor's resistance is 17.5 ohms. Do you have any schematic posted on your site , can you give me a link ?

    Thomas

  10. #10
    Join Date
    Mar 2003
    Posts
    35538
    Quote Originally Posted by adroitguy
    Hi Gerry ,

    What I am trying to get across is that, I am trying to see if the motor is meeting its specs , which it is not . It does not deliver the rated 7kg.cm which it is supposed to deliver.

    Regards
    Thomas
    Like I said, the rated torqe is at 0rpm, without the motor spinning. You'll get less torque with it spinning. Will it hold 7kg without spinning?
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  11. #11
    Join Date
    Jul 2005
    Posts
    7
    Quote Originally Posted by ger21
    Like I said, the rated torqe is at 0rpm, without the motor spinning. You'll get less torque with it spinning. Will it hold 7kg without spinning?
    Hello Gerry

    Yes the motor holds 7 kg without spinning , but that does not help me much .
    It is made by a company called srijan drives , but I am not able to get this data from them .
    have to show it to a customer , where do you think I can get the torque / speed characteristics for this motor ?
    Would this curve be more or less same for most bipolar motors ?

    Regards
    Thomas

  12. #12
    Join Date
    Mar 2003
    Posts
    35538
    Quote Originally Posted by adroitguy
    Would this curve be more or less same for most bipolar motors ?

    Regards
    Thomas
    With similar specs (volts and amps), torque curves should be similar.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  13. #13
    Join Date
    Mar 2003
    Posts
    35538
    Quote Originally Posted by adroitguy
    Hello Gerry

    Yes the motor holds 7 kg without spinning , but that does not help me much .
    Regards
    Thomas
    Then the motor IS meeting it's specs. You just need a bigger motor.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  14. #14
    Join Date
    Feb 2005
    Posts
    88
    Quote Originally Posted by adroitguy
    Hi Eidos ,
    By couple I think you mean torque , so you say that with L297/L298 I will not get the torque ?
    My motor's resistance is 17.5 ohms. Do you have any schematic posted on your site , can you give me a link ?

    Thomas
    hi tomas
    him, as she says, with motor from 17,5 ohms phase, is impossible to pilot them with the couple 297 298.
    because for the law of Ohm that motors require at least 170 volts to be able to correctly be piloted in bipolar pwm, end obtain full couple.
    those are motor only unipolar !
    or drivered with old transistors driver, " monopolar"
    in bipolar pwms are not all right.
    excuse me, but they are not available schemes of my cards, that are commercialized you already climb on and ready for the use.
    hi
    my steppers turn to 17000 step/s, my stepper drivers arrive to more than 50000 step/ses :- (

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