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Thread: alarm 078

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  1. #1
    Join Date
    Apr 2005
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    18

    Wink alarm 078


    hi all ,, my CNC machine stop transfer data , it shows alarm P/S 078

    what to do ? I am new with Fanuc

  2. #2
    Join Date
    Sep 2005
    Posts
    767
    Are you sure it's alarm 078? An alarm 087 would be an RS232 buffer overflow condition.

  3. #3
    Join Date
    Dec 2003
    Posts
    24220
    The P/S alarms are usually program format alarms I show this in the alarm list
    P/S 078 NUMBER NOT FOUND A program number or a sequence number which was specified by address
    P in the block which includes an M98, M99, M65 or G66 was not
    found. The sequence number specified by a GOTO statement was not
    found. An attempt was made to call a program being edited
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  4. #4
    Join Date
    Apr 2005
    Posts
    18
    yes as you said Dan Fritz it is alarm 087
    RS232 buffer overflow condition. ,what to do please ???
    It drive me crazy ...

  5. #5
    Join Date
    Mar 2003
    Posts
    2932
    PS087 alarms occur when the PC sends 10 characters after the CNC has told it to pause.

    Are you using a laptop with USB to Serial adapter? I've had handshake problems with these in the past. I would recommend a PCMCIA Serial adapter if you have to use a laptop.

    You might also try turning off the FIFO buffers in Windows Control Panel - System - Hardware - Device Manager - Ports - Port Settings - Advanced. Move the sliders all the way to the left, then check the "Do not use FIFO buffers." Okay everything then reboot the computer.

  6. #6
    Join Date
    Dec 2003
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    24220
    ..And of course, your DNC s/w should be set for XON/XOFF software handshake.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  7. #7
    Join Date
    Apr 2005
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    18
    Quote Originally Posted by dcoupar View Post
    PS087 alarms occur when the PC sends 10 characters after the CNC has told it to pause.

    Are you using a laptop with USB to Serial adapter?

    No just PC & not USP


    You might also try turning off the FIFO buffers in Windows Control Panel - System - Hardware - Device Manager - Ports - Port Settings - Advanced. Move the sliders all the way to the left, then check the "Do not use FIFO buffers." Okay everything then reboot the computer.
    I turned off buffers in windows control panel & did the slide to the left and restart ... still the same problem ... I am disappointed please guys what to do

    I have this alarm 087
    530 overtravel +z
    never wanted to be different, I just wanted to be me

  8. #8
    Join Date
    Dec 2003
    Posts
    24220
    What software are you using to communicate with?
    Are you using a 3 wire cable with the Handshake jumpered out?
    What is the model of control?
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  9. #9
    Join Date
    Apr 2005
    Posts
    18

    Unhappy ???????????


    I send in the attachment picture : SDNC comunication software that I use .


    Are you using a 3 wire cable with the Handshake jumpered out ?

    I dont know what does it mean ? I am new to this , but it was sending without problem ( i mean the cable is good )
    Attached Thumbnails Attached Thumbnails sdnc.JPG  
    never wanted to be different, I just wanted to be me

  10. #10
    Join Date
    Dec 2003
    Posts
    24220
    You have not indicated what Fanuc model this is, the alarm codes can vary, if it was working on the DNC and now you have o87 alarm, it could mean there is a problem with the I/O port.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  11. #11
    Join Date
    Apr 2005
    Posts
    18
    Fanuc series O-M

    it was working probably , we were doing cavity for blow mold & we did the rough program we did it in two ways buffer and save butthe finish program was too long to save , that is why we tried to do buffer !!
    Attached Thumbnails Attached Thumbnails DSC00-1.jpg   DSC00-1 (1).jpg   DSC00-1 (2).jpg  
    never wanted to be different, I just wanted to be me

  12. #12
    Join Date
    Dec 2003
    Posts
    24220
    Well here is the P/S alarm right out of the manual.
    '087 BUFFER OVERFLOW When entering data in the memory by using Reader / Puncher interface,
    though the read terminate command is specified, input is not interrupted
    after 10 characters read. I/O unit or P.C.B. is defective.'
    It looks like the handshake is not on, if the external PC does not stop or sends more than 10 characters after the DC3 stop code has been sent from the CNC, then 087 alarm will occur.
    What transmission baud rate are you using?
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  13. #13
    Join Date
    Apr 2005
    Posts
    18

    Red face


    we use this :

    bit per second 9600

    data bit 7

    parity even

    stop bit 2

    that what I understood from the reply
    never wanted to be different, I just wanted to be me

  14. #14
    Join Date
    Apr 2005
    Posts
    18

    Red face

    we use :

    pit per second : 9600

    Data bit : 7

    Parity : even

    stop bit : 2

    this what I understood from your reply ... sorry I am CAD/CAM engineer

    we bought the USED machine ready to receive from Mastercam
    never wanted to be different, I just wanted to be me

  15. #15
    Join Date
    Dec 2003
    Posts
    24220
    You can try 4800 or 2400 baud, you have to change it both ends, make sure the PC software is set for software handshake, if you want the Fanuc RS232 manual, you can send me a email address via P.M.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  16. #16
    Join Date
    Apr 2005
    Posts
    18
    ou can try 4800 or 2400 baud, you have to change it both ends,

    I can change it on the PC but I have no idea how to get it on the CNC , i dont know how to do it ? where ?


    make sure the PC software is set for software handshake,


    my DNC software is so simple there is no option or setting to change ..


    if you want the Fanuc RS232 manual, you can send me a email address via P.M.

    ya please I need it my E-mail [email protected]


    Al_The_Man I appreciate all your Efforts , help and fast reply


    and I am thankful for all members for helping .
    ..
    never wanted to be different, I just wanted to be me

  17. #17
    Join Date
    Dec 2003
    Posts
    24220
    Quote Originally Posted by H_U_S_S_A_M View Post
    I can change it on the PC but I have no idea how to get it on the CNC , i dont know how to do it ? where ?

    my DNC software is so simple there is no option or setting to change
    .
    I would be very surprised if you have communication software that does not allow option to change settings?
    It should be in 'Configure' or 'Setup' or similar worded menu.
    I have sent the manual for the CNC side.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  18. #18
    Join Date
    Apr 2005
    Posts
    18
    السلام عليكم


    thank you for your helping ,

    but I still want to solve my problem , I need little help , yesterday I send you the my CNC photo , can you tell me in steps how to reach bound rate menu 9600 on the CNC to change it ? in the main screen what to do ?

    can I find the guide in the manual ??
    never wanted to be different, I just wanted to be me

  19. #19
    Join Date
    Aug 2005
    Posts
    149
    Try this software http://www.cadem.com/ it's free...I had problems with sdnc...use this software an you can adjust the 10 characters to help eliminate this alarm.

  20. #20
    Join Date
    Dec 2003
    Posts
    24220
    The two parameters that deal with baud rate are 0552 or 0553 depending on what port you are using, you have to set the PWE bit on the setting screen to 1. to change the parameter, change it back to zero when done.
    page 33 shows the baud rate numbers.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

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