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IndustryArena Forum > CNC Electronics > CNC Machine Related Electronics > What is a "Switching" power supply?
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  1. #1
    Join Date
    Jun 2003
    Posts
    6

    Question What is a "Switching" power supply?

    Hi All,

    I've read a few places on the web about motors or drivers not working well with "Switching" power supplys.

    Why?

    Thanks,

    Evan R.

  2. #2
    Join Date
    Mar 2003
    Posts
    4826
    Hi Evan,

    I think that switching refers to the method of rectification of the AC supply to make DC. Somehow, the power supply outputs a series of pulses that simulate a DC current. The waveform is not dead smooth like true DC, but is chopped.

    A PWM amplifier runs on this chopped DC, I believe.

    If you go for a real DC power supply to feed your amplifiers, you will get around the choppy DC problem.

    I believe that the motor needs to possess a certain amount of inductance to smooth over the jaggedness of the "switched power" supply. Motors will typically have a rating in millihenrys or microhenrys that give you a ballpark figure to compare with the specs of the motor load recommended for a given power supply.

    Balsaman might know more about this stuff
    First you get good, then you get fast. Then grouchiness sets in.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  3. #3
    Join Date
    Mar 2003
    Posts
    2139
    As far as I know Hu is correct. A switching supply often doesn't use a transformer. PC supplies are switching supplies. There are filters and such to smooth the DC tho and to my knowledge a switching supply works fine for steppers and such. Perhaps the performance is not optimal, I am no expert on the subject. I used a PC supply on my first router with great success, as have many others.

    Eric
    I wish it wouldn't crash.

  4. #4
    Switching power supplies rectify the AC line voltage and filter it at about 320VDC (voltage doubler rectifier). This DC voltge supplies a pulse-width regulator that operates at 40 to 100kHz. The high frequency is passed thru a transformer and is rectified back into a DC voltage.

    Why do all that? Transformers are much much smaller at high frequencies and the pulse-width "switcher" regulates the output voltage without generating heat the way a linear regulator does.

    The result is a small and light power supply, often less than 10% the size of an "iron" power supply (xformer, rectifier, filter cap). If a linear voltage regulator is used with the "iron" supply then the heat generated can be enormous, a problem the "switcher" doesn't have.

    Mariss

  5. #5
    Join Date
    Jun 2003
    Posts
    6
    Thank to everyone.

    Now, I understand well enough to move on t the next step of building.

    Thanks,

    Evan R.

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