Downdraft systems work well, especially when "zoned" or topped off with something that limits the surface area. Our usual formula for Cubic Feet per Minute fan ratings is square footage of surface area, multiplied by 120. This should give you more then enough flow for a given area.
Keep in mind if you have an 8' table and the downdraft at one end, suction will obviously be greater at the end closest to the inlet for the fan, which is why some people zone the tables.
Upgrading to a linear bearing setup would be a pretty good decision, I would build the gantry more suited for the linear bearing setup rather then on the Cam Follower design from the beginning.
For Plasma Cutter, we usually do recommend Thermal Dynamics series cutters, although if you purchased our New AVHC system that can accept an OK to move signal, I would recommend a Cutmaster 2 series, or Powermax 1000, 1250,or 1650 plasma cutter.
Mike @ Torchmate.com | www.Torchmate.com
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