I am relatively new to CNC so please bear with me.
I am running an Anderson Stratos Router with a Fanuc 0-M controller. Everything was going great until last night when it came up with a P/S 101 Alarm and nothing would function. I checked the Operator Manual and found that the only way to clear it is to clear the memory completely by turning on the power to the controller while holding down <Delet>. I did so and lost all programs in memory (obviously what it was supposed to do). Unfortunately it also took out all the O9000 programs as well. When I brought it back up, I could manually jog the position, etc but I could not run any programs (getting a P/S 078). Long story short, I found the code for the Tooling Change Macro for the Stratos, entered it and sent it over after figuring out how to disable the protection/etc. The code I used is below. Once I had put those in I was able to run one program, but the tool change wouldn't work...I had to manually change them at the proper times. After that I went to run a second program, and the head moved to the correct start point, but as soon as the code indicated what tool to grab, the program stalled and would go no further (i.e the tool would not change, the tool already in the spindle would not lower to start the cut, etc.) Any help that anyone can give me would be VERY appreciated.
Thanks in advance.
Here is the programs that it said to load
%
:O9000
G65 H81 P2000 Q#1003
M52
G65 H01 P#1114 Q0
G65 H01 P#144 Q#4001
G65 H01 P#145 Q#4003
G65 H81 P1002 Q#4006 R21
N2 G65 H01 P#146 Q-32704
N3 G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
G65 H03 P#147 Q#149 R10
G65 H02 P#148 Q#147 R60
G65 H85 P950 Q#149 R19
G65 H84 P950 Q#149 R10
G65 H83 P910 Q#149 R10
N20 G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
M60
G04 P10
G65 H81 P900 Q#1001 R1
G91 G00 Z#146 F20000
G04 P10
G65 H82 P950 Q#5023 R#146
G65 H01 P#1100 Q1
M71
M73
G91 G00 Z-#146 F20000 M53
G65 H01 P#1100 Q0
M54
G04 P10
G65 H82 P950 Q#5023 R0
G65 H01 P#1101 Q1
M74
M72
N900 M70
G28 Z0
G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
G#145
G#144
M51
M99
N910 G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
M#148
G04 P10
G65 H81 P930 Q#1000 R1
G65 H82 P940 Q#1001 R1
G65 H81 P920 Q#1002 R1
T#149
N920 G91 G00 Z0
G04 P10
G65 H82 P950 Q#5023 R0
G65 H01 P#1101 Q1
M71
M73
G91 G00 Z#146 F20000 M53
G65 H01 P#1101 Q0
M54
G04 P10
G65 H82 P950 Q#5023 R#146
G65 H01 P#1100 Q1
M74
M72
N930 M70
G65 H01 P#1100 Q0
G28 Z0
G#145
G#144
M51
M99
N940 G91 G00 Z#146 F20000
G04 P10
G65 H82 P950 Q#5023 R#146
G65 H01 P#1100 Q1
M71
M73
G91 G00 Z-#146 F20000 M53
G65 H01 P#1100 Q0
G04 P10
G65 H82 P950 Q#5023 R0
G65 H01 P#1101 Q1
T#149
G91 G00 Z#146 F20000
G65 H01 P#1101 Q0
M54
G04 P10
G65 H82 P950 Q#5023 R#146
G65 H01 P#1100 Q1
M74
M72
M70
G65 H01 P#1100 Q0
G28 Z0
G#145
G#144
M51
M99
N950 M51
G65 H99 P1
M99
N1002 G65 H01 P#146 Q-83070
N1003 G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
G65 H03 P#147 Q#149 R10
G65 H02 P#148 Q#147 R60
G65 H85 P1950 Q#149 R19
G65 H84 P1950 Q#149 R10
G65 H83 P1910 Q#149 R10
N1020 G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
M60
G04 P10
G65 H81 P1900 Q#1001 R1
G91 G00 Z#146 F6000
G04 P10
G65 H82 P1950 Q#5023 R#146
G65 H01 P#1100 Q1
M71
M73
G91 G00 Z-#146 F6000 M53
G65 H01 P#1100 Q0
M54
G04 P10
G65 H82 P1950 Q#5023 R0
G65 H01 P#1101 Q1
M74
M72
N1900 M70
G28 Z0
G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
G#145
G#144
M51
M99
N1910 G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
M#148
G04 P10
G65 H81 P1930 Q#1000 R1
G65 H82 P1940 Q#1001 R1
G65 H81 P1920 Q#1002 R1
T#149
N1920 G91 G00 Z0
G04 P10
G65 H82 P1950 Q#5023 R0
G65 H01 P#1101 Q1
M71
M73
G91 G00 Z#146 F6000 M53
G65 H01 P#1101 Q0
M54
G04 P10
G65 H82 P1950 Q#5023 R#146
G65 H01 P#1100 Q1
M74
M72
N1930 M70
G65 H01 P#1100 Q0
G28 Z0
G#145
G#144
M51
M99
N1940 G91 G00 Z#146 F6000
G04 P10
G65 H82 P1950 Q#5023 R#146
G65 H01 P#1100 Q1
M71
M73
G91 G00 Z-#146 F6000 M53
G65 H01 P#1100 Q0
G04 P10
G65 H82 P1950 Q#5023 R0
G65 H01 P#1101 Q1
T#149
G91 G00 Z#146 F6000
G65 H01 P#1101 Q0
M54
G04 P10
G65 H82 P1950 Q#5023 R#146
G65 H01 P#1100 Q1
M74
M72
M70
G65 H01 P#1100 Q0
G28 Z0
G#145
G#144
M51
M99
N1950 M51
G65 H99 P1
N2000 M99
%
--------------------------------------------------------------------------
%
:O9004
G65 H81 P2000 Q#1003 R1
G65 H81 P1000 Q#4006 R21
M52
G65 H01 P#1114 Q1
G65 H01 P#144 Q#4001
G65 H01 P#145 Q#4003
G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
G65 H82 P20 Q#1015 R1
G91 G01 Z-#5023 F6666
G65 H80 P500
N20 G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
M60
G04 P10
G65 H01 P#1100 Q1
M73
M53
N30 G91 G01 Z-#5023 F6666
G65 H01 P#1100 Q0
G65 H01 P#1101 Q1
M54
G04 P10
M74
M72
N500 M70
G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
G#145
G#144
G65 H01 P#1114 Q0
M51
M99
N1000 M52
G65 H01 P#1114 Q1
G65 H01 P#144 Q#4001
G65 H01 P#145 Q#4003
G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
G65 H82 P1020 Q#1015 R1
G91 G01 Z-#5023 F2000
G65 H80 P1500
N1020 G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
M60
G04 P10
G65 H01 P#1100 Q1
M73
M53
N1030 G91 G01 Z-#5023 F2000
G65 H01 P#1100 Q0
G65 H01 P#1101 Q1
M54
G04 P10
M74
M72
N1500 M70
G65 H01 P#1100 Q0
G65 H01 P#1101 Q0
G#145
G#144
G65 H01 P#1114 Q0
M51
M99
N2000 G65 H99 P2
%
---------------------------------------------------------------------
%
O8999
M98 P9004
M30
%