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IndustryArena Forum > Other Machines > PCB milling > LPKF 91 Building new controller
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  1. #1
    Join Date
    Sep 2010
    Posts
    0

    Smile LPKF 91 Building new controller

    Hi!

    I'm trying to get a LPKF 91 pcb mill with a broken controller board working again.

    The mill has 2 stepper motors for x and y axis and a solenoid for the z axis.

    What i need to do is replace the whole controller with hardware, only thing i'm worried about however is that i have found no information about using cnc softwares with solenoids for z-axis (it's only on or off basicly). Any ideas?

    Also, if you have any example controllerboards i could go for i would love to hear your ideas!

  2. #2
    Join Date
    Dec 2004
    Posts
    1137
    Just talking out loud but a post processor that looked for and appended all Z values with an M code that activated your solenoid could be an option.Like flood coolant on/off or something like that.

  3. #3
    Join Date
    Oct 2006
    Posts
    64
    So there's no chance of fixing the control board?

  4. #4
    Join Date
    Mar 2008
    Posts
    267
    Chuck,

    There is ALL the possibilty to convert the equipment to run on EMC2.

    Set Your EMC2 to run the machine frame ( machine frame size, leadscrew pitch , motor steps /revolution , homing etc).

    For Z axis do the same and limit Z axis to something sensible like say 10 to 20 mm ( or inch equivalent).

    Make sure the Z axis is set up for step direction stepper motor configuration.

    Ignore the step signal and connect your solenoid driver to the DIRECTION SIGNAL . This way you will activate the Z axis correctly.

    I had a look at LPKF gear way back. Too expensive for my budgetat the time so I made my own.

    Good luck and feel free to curse the solution if it does not work out .. but I think You owe me a beer. :cheers:

  5. #5
    Join Date
    Oct 2006
    Posts
    64
    Zig,
    I'd be happy to buy you a beer anytime.

    But Swither was the guy with the LPKF issues.

    Chuck

  6. #6
    Join Date
    Mar 2008
    Posts
    267
    Ahh....
    welll....
    beter to have beer issues than LPKF issues...
    in any case a beerzaberzabeerzabeerzabeerzabeerza...

  7. #7
    Join Date
    Oct 2010
    Posts
    0
    Quote Originally Posted by swither View Post
    Hi!

    I'm trying to get a LPKF 91 pcb mill with a broken controller board working again.

    The mill has 2 stepper motors for x and y axis and a solenoid for the z axis.

    What i need to do is replace the whole controller with hardware, only thing i'm worried about however is that i have found no information about using cnc softwares with solenoids for z-axis (it's only on or off basicly). Any ideas?

    Also, if you have any example controllerboards i could go for i would love to hear your ideas!
    Hi,


    Having the same problem,

    a broken controller, I tried several PC's and cables still get buffer overrun after a few seconds of milling
    the com port is ok, FIFO is off and hardware handshaking is used
    If I try the same PC,serial cable etc on another lpkf 91s it is working fine

    I think it has something to do with the hardware handshaking part
    I replaced the MAX235 but still the same problem

    I know will try to replace the CNY74-4 optocouplers which are after the
    MAX235

    What is your problem with your board ?

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