Hi all,
Well i have spent the past few days trying to get this thing to run and had some wins but over all still not happy...
I have :
2.2kw water cooled spindle
Huanyang HY02D223B
PMDX 107 PWM board
PMDX 137 BOB
the setting I have on my VFD:
PD013 to 8 MASTER RESET <<< DO THIS FIRST
PD005 Max Operating Frequency 400.0
PD004 Base Frequency 400.0
PD003 Main Frequency 25.0
PD001 is set to 1
PD002 is set to 1
PD006 - Intermediate Frequency - 2.5
PD007 Min. Frequency 1.2
PD008 Max. Voltage 220
PD009 - Intermediate Voltage – 13
PD010 is set to 6.5
PD011 - 120
PD041 - 8
PD070 is set to 0
PD141 Rated Motor Voltage 220
PD142 Rated Motor Current 7.5
PD143 - Motor Pole Number - 2
PD144 Rated Motor Revolution 3000
I have the PMDX 107 set up like so:
Dip switches:
1)Off – Normal mode
2)Off – Normal mode
3)Off -For/Rev Setting for relay
4)Off –Charge pump on
5)Off -Fast
6)Off -10v Control signal
Wiring out :
PMDX 107 J1 to VFD J1
Rev/Dri = REV
Fwd/Run = FOR
COM = DMC
Aref = Not connected
Aout = VI
Agnd = ACM
I can run the spindle manually no worries but the issues start when trying to start and set the spindle speed from Mach. I have used a mm to confirm the Pmdx is outputting both a correct pwm voltage to the VFD, the VFD is displaying a a coordinating frequency and the connection between FOR and COM is made.
My three guesses at 1.30am on a Monday morning are that I don't have my ports and pins set up right (unlikely as the pmdx 107 seems to be working as expected), I have screwed up a setting on either the pmdx or vfd and lastly my VFD is broken....
Any other suggestions as to how I can trouble shoot this problem?