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IndustryArena Forum > MetalWorking Machines > Haas Machines > Haas Mills > Encoders for Brush Servos being Phased out
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  1. #1
    Join Date
    Jan 2008
    Posts
    282

    Unhappy Encoders for Brush Servos being Phased out

    I had a X-axis servo fail again this week, everything points to the Encoder failing. I pulled the motor, opened the Encoder Cap and started looking for resources to fix or replace the encoder. This is the newest motor I have on my 1992 VF-0 I replaced it last year too. Anyway I went to the manufacturer to see what option I had there. This is the info that I got back.

    The RCH50i-2000/0-8MM-LD/0-5/0-1-CS-CC-M3-GND1-S, ID # 594931-01 is being discontinued by Heidenhain Corporation. The RCH50i encoder can be ordered until June 30, 2010 with shipment of the encoder made by December 15, 2011. The End of Life pricing for the RCH50i encoder is as follows

    Does this mean we won't be able to fix our machines almost new machines anymore. Are there any other encoders that will work?

    Lowell

  2. #2
    Join Date
    Dec 2003
    Posts
    24221
    Unfortunately since Heidenhain took over Renco their product range has shrank.
    Send an email to Renco.com see if they recommend a sub, Probably R50i or similar.
    There are a few other makes that should be able to supply, Hengstler for example.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  3. #3
    Join Date
    Jan 2008
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    282
    Thats where I started the jolly trip

    Thank you,

    Lowell

  4. #4
    Join Date
    Dec 2003
    Posts
    24221
    Did you talk to this guy, he is one of the Renco people, he has been very helpfull to me to find subs etc.
    Edward R. Burk
    Product Manager
    RENCO Encoders Inc.
    Phone: 805-562-1186
    Cell: 805-689-0421
    Fax: 805-562-1150
    Email: [email protected]
    The important parts are resolution? Differential? and shaft size (8mm).
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  5. #5
    Join Date
    Jan 2008
    Posts
    282
    Here is what I got from Mr. Burk, does anyone have any idea how we are to keep older machines running or is this the death knell of our machines to ????" age.


    I checked and there is no encoders through the Santa Barbara Factory, that can replace the RCH50i-2000/0-8MM-LD/0-5/0-1-CS-CC-M3-GND1-S, ID # 594931-01, which can be shipped any sooner than the 7 to 8 week lead time.



    You may want to contact Haas Automation for a replacement for the encoder, if you need faster lead time.



    Once the End of Life purchase date of June 30, 2010 has passed, all bearing encoders made by Heidenhain Corporation (Santa Barbara – RENCO Encoders Brand) factory, including the RCH50i encoder, will no longer be available for purchase.



    If you plan to order the encoders through Heidenhain Corporation, you will need to determine how may encoders to purchase to cover your future needs.



    I am checking to see if there is a replacement of the RCH50i encoder from Heidenhain Corporation other encoder brands.



    I will let you know tomorrow.



    Thanks for your inquiry on Heidenhain Corporation (Santa Barbara – RENCO Encoders Brand).



    Best Regards,



    Edward R. Burk
    Heidenhain Corporation
    Product Manager (RENCO and Heidenhain K.K. Japan, formerly Sumtak Encoder Brands)

    Phone: 805-562-1186
    Fax: 805-562-1150
    Email: [email protected]

  6. #6
    Join Date
    Dec 2003
    Posts
    24221
    You should be able to get the equivalent encoder to the RCH50i from Hengstler.
    The RI36h has an 8mm shaft and should be adaptable.
    http://www.hengstler.com/gfx/file/sh...7_33_17_en.pdf
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  7. #7
    Join Date
    Jan 2008
    Posts
    282
    Al,

    Thank you, this is the info that I needed to open other possibilities for replacement parts. The last thing that I want to do is to have to replace a machine right now or shut down. Haas support is good but very expensive for us, so we try to do as much of ur own as we can. I was also trying to get a feeling of how long these older machines will be supported.

    Lowell

  8. #8
    Join Date
    Jan 2010
    Posts
    8
    I have the same vintage VF1 that was having x axis problems. Just wanted to make sure you checked the x axis cable where it makes the bend under the front cover. This is where my encoder was shorting out and giving x axis errors. The encoder turned out to be fine.

    -Fopec

  9. #9
    Join Date
    Jun 2010
    Posts
    9
    You may find an alternate part here

    http://www.quantumdev.com/products/o...ers/qd145.html

    I haven't used these myself, but I like the size (comparable to the Renco) and the 9 conductor 28 gauge cable, similar to the Renco. The Hengstler looks like a quality part, but I think it might be difficult to fit inside the motor end cap and connect to the original wiring harness due to the cabling arrangement.

    If anybody is interested I can post the part numbers for the Amp connector bodies and crimp pins that are used on the Haas/ Renco assembly.

    Mark

  10. #10
    Join Date
    Dec 2003
    Posts
    24221
    I noticed by the original part number that it shows 2000/0 as encoder count and commutation is 0, if so, it is not necessary to use a commutation encoder which may be more $'s.
    Are these DC brushed motors?
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  11. #11
    Join Date
    Jan 2008
    Posts
    282
    This is very good info to have, I am out of my leaque when it comes to understanding and being able to switch encoders, so have to trust others with more experience.

    These are brushed motors, 1992 era technology

    Lowell

  12. #12
    Join Date
    Dec 2003
    Posts
    24221
    [Brushed motors] Then you do not need the commutation for sure.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  13. #13
    Join Date
    Nov 2009
    Posts
    9

    Lightbulb

    Quote Originally Posted by lkenney View Post
    This is very good info to have, I am out of my leaque when it comes to understanding and being able to switch encoders, so have to trust others with more experience.

    These are brushed motors, 1992 era technology

    Lowell
    Hi Lowell I did see your other post Thank you
    I am hoping that I dont have a Z axis issue
    Not looking to put a lot of $$ into this old machine
    was told all was good to go ..you guys know that story
    Al. do you have any experience regarding Opp system/servo drives
    change outs Ie:centroid or something that would use Mach with
    My old Iron?? I see so many old tape readers changed over
    I would have to think some one got busy with an old Haas.

  14. #14
    Join Date
    Dec 2003
    Posts
    24221
    Mach uses step/dir type control, all the drives I use, use +-10v analogue.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  15. #15
    Join Date
    Feb 2007
    Posts
    592

    Exclamation This will also effect a number of Hurco models.

    This will also effect a number of Hurco models.

    I have a spare on hand for mine, purchased when it was thought the Y axis encoder was being flakey - turns out there was grit in the ballscrew end support bearing that was causing micro binding... A fresh bearing and all was fine.

  16. #16
    Join Date
    Jan 2012
    Posts
    0

    Encoder Products Company has a Replacment for the Renco you are looking for.

    Encoder Products Company can replace the osolete Renco Encoders.
    Rotary Encoders By Encoder Products Company
    The Renco Model RCH50I-2000/0-8mm-LD/0-5/0-1-CS-CC-M3-GND1-S
    PN 594931-01 can be replaced with the followinb EPC Model Number
    260-N-B-14-H-2000-R3-HV-1-S-SF-4-N
    The Renco encoder comes with a 4" cable and a special connector
    The EPC encoder does not have the connector and comes with an 18" cable.
    These should be easy work around for any shop reuse the old connector and soder some wires.
    Lead Time to ship is ONLY 4 to 6 WORKING DAY.

    I hope this helps
    Bill
    Attached Files Attached Files

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