Originally Posted by
FanFan
"I replaced the mirrors because there was no spares with the machine and I accidentally burnt a hole in one. Now for the beam. It was not hitting the middle of the first mirror, so I had to adjust the tube. The beam is pretty good between the first and second mirrors. Between the second mirror and the laser head when the head is closest to the mirror and close to the tube the beam is 10mm left and 10mm high on the head. When it is in far away position the beam is 55mm left and 35mm high. Which is saying the mirror is not set at 45 degrees and I have tested it today with a set square and that is true it is not set right. I have taken the mirror set screws right back to test the beam in it's unadjusted position. This k40 machine build quality is poor and we have to completely reset things to get it working. "
Dom, thanks for you reply. Just so that we are on the same page. Before replacing the mirrors the laser was working okay, right? The test shot were coming out okay? They were centered? So things went a little wacky when the mirrors got replaced, right? Just checking, where did you get the replacement mirrors?
So back to the beam. If we follow the beam out of the laser:
1. It strikes the first mirror and it is pretty much centered.
2. It reflects off the first mirror and strikes the second mirror when the 1 st and 2 nd mirrors are close to each other ( as close as they physically can be.)
At this point on the 2nd mirror the test shot is postioned at 10mm and 10 mm, correct? You mean that the shot is centered, right? I am just making this point to make sure that I understand your point of view. ( I would call that spot 0, 0. but that is just a personal preference).
3. In my last post I mentioned moving 2nd mirror half the allowable distance away from mirror # 1. I am sure that the test shot dot must have moved off dead center, right. Do you know how much? and in what direction?
3. Okay , now you move the 2nd mirror as far as away from the the 1 st mirror and took a test shot. That one is off postion by 55 mm left and 35 mm high. Just so I know are those numbers referenced to 0,0 or 10,10 ? Either way there is an error difference of either 55 mm and 35. Or a difference of 45 mm and 25 mm. Yikes, that seems to be alot. Forgive me but I am used to thinking in inches instead mm. (When I need to do an inch conversion I visualize a 100 MM cigarette which is about 4 inches long. ) That is an error difference of about 2 inches. ( for 55 mm) Did I get the MM to Inches conversion correct? I hope so.
4. So things are out of wack. There are at least two issues. A up and down issue and then a left and right issue.
5. If you ask me there are two different areas that your problem is coming from. Either the 1 st mirror is the problem. Or the laser tube is not properly aligned to the first mirror/optics system. Actually there is a third possiblity of a combination of the first two problems.
6. So now what are you going to do? I think there are several different ways to help solve the problem but I am not sure which is best and most appropriate.
7. Did I read that you have had this machine for about 4 weeks? Was it new before that? Did you get it assembled or did you have to put the it together. Were there instructions or a how-to video? I agree with Walt. You need to get things back to some baseline corrected setup.
8. One last question. How much distance is there between the output of the laser tube and the first mirror?
Good luck and work safe. Lasers are dangerous. High voltage and damaging laser power. FanFan