I somewhat of a new machinist, only been at it for about 3 years. Ive had the chance to machine various materials, etc. My current job at the moment (soon) does not have any CAM, so take that in to account.
Ok, I have machined quite a bit of alum bronze, but not with an end mill this small. It will be 4 flute, and suited for the material. The problem, I have to remove a decent amount of material, going .375 in depth, and it all has to be done with a .062 end mill for space. Just looking for some tips, on depth of cut, and feed? I was thinking something around 7500rpm, 15ipm (.0005 cpt) and about .015 depth. I know a decent chip load is needed for the material, but Im not sure how much the end mill could take. Id also like some info on drilling with the smallest drill being around .031 and the largest being .078 both carbide. Im really used to larger tooling thats not as easily breakable.