I have programmed water jet and torch cutting machines using NX in the past. I used planer mill operation with a tool that represented the size of the cut. We always created the tool path with an ON boundary. This way the center of the tool path was the resulting cut motion. I would think that the tool size would not matter much and you would only want the cutter to follow the center of the geometry. Either the Planer mill using the profile cut pattern , or planer profile operation should give you the tool path you need.
John Joyce -NC Programming Supervisor
Barnes Aerospace, Windsor CT