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  1. #1
    Join Date
    Oct 2011
    Posts
    0

    Heidenhain iTNC530 touch probe problem

    Hello there!

    I'm trying to calibrate the length of my TS640 Heidenhain touchprobe using iTNC530 controller.
    The X and Y axis are no problem, (using a ring of calibrated radius), but the length (Z axis) won't work. I don't know what I am doing wrong.

    I'm using the manual, 2.2: calibrating a Touch Trigger Probe.

    This manual says:
    - Set the datum in the spindle axis such that for the machine tool table Z=0
    - Go to touch probe Cal L soft keys
    - Enter the tool axis (Z in my case)
    - Datum: enter the height of the ring gauge: (30 mm in my case)
    - The menu items effective ball radius and effective length do not require input
    -move the touch probe to a position just above the ring and gauge
    -to probe the upper surfacce of the ring gauge, press the machine start button.

    I did all the above things.
    So first I set the datum z=0 using the touch probe, by touching the table



    Then I go to the Cal L menu:

    And I entered datum:30 for the height of the calibration ring.

    Next thing I do is to touch the ring top:

    The effective length is now changed.
    Next I press: enter length in tool table

    This length is indeed entered in the tool table:


    BUT NOW THE PROBLEM:

    To check if the calibration is correct I retouch the table and this is now again z=0, OK correct. Then I touch the top of the ring: Z=+30,, correct again!

    BUT the position mentioned by the controller is incorrect. After touching, the tool always retract x mm's (let say about 10 mm), so after setting the datum the actual position should be about -10mm, but instead it's always in the order of -150 mm. So the position is incorrect.

    Anyone any idea?

  2. #2
    Join Date
    Oct 2011
    Posts
    0
    FYI: The machine also has a Blum laser measurement system to measure the length of the tools.

    What I don't understand: how does the controller knows the length of the touch probe? It measures the difference between the table and the top of the ring = 30 mm, but how is it possible to extract the tool length out of that?

  3. #3
    Join Date
    Dec 2011
    Posts
    99
    Negative effective length?

    Effective length determination step by step:
    - TOOL CALL 0 Z (Length = 0)

    - The empty spindle (Length = 0) to set the zero point Z
    For example:

    Display: ACTL. Z=70!

    - TOOL CALL 1 Z (TS641)

    - CAL L softkey
    Tool axis = Z
    Datum = +0
    Z- softkey

    The effective length of the actual length of TS641 now (approximately +140 mm)!

    - The measured effective length of the tool table can be entered!

    Have a nice day!

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