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IndustryArena Forum > MetalWorking Machines > Benchtop Machines > Making DIY telescoping [stainless steel] way covers?
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  1. #1
    Join Date
    Jan 2012
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    0

    Making DIY telescoping [stainless steel] way covers?

    has anyone tried making those telescoping way covers like you get on high end machining centers for their benchtop machines?

    Ive made flex way covers using paper and surface treated with a polymer for more liquid resistance but they dont look that nice although Ive used it for along time and it works still.

    Thinking of making a more permanent solution. Anyone tried DIY stainless steel way covers out of sheet metal or something?

  2. #2
    Join Date
    Aug 2008
    Posts
    962
    Recently made one for my mill ..

    http://www.cnczone.com/forums/bencht...version-2.html

    Post #886 is where the Stainless cover starts with another video a few posts later.

    gd.marsh

  3. #3
    Join Date
    Jan 2012
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    0
    nice. do you intend to change your z axis too? that one might be a bit trickier? Could your pivot point instead of being on the bottom of the Z rail be attached to the movable Z stage that attaches to the spindle? I guess you will lose some workspace in some orientations like that.

  4. #4
    Join Date
    Oct 2011
    Posts
    40
    Hi,

    Not a single reply..

    Is really nobody also interested in these type of covers?

    Or would it be out of reach for a DIY project?

  5. #5
    Join Date
    Jun 2013
    Posts
    1041
    There are some difficult bends involved to copy the industrial solutions. You could rivet pieces of nylon on to makeup for it. Or maybe try coping them but making them out of plastic instead of ss. There are many plastics that should work and be both able to deal with long life and coolant. Just my thoughts.

    Ben

  6. #6
    Join Date
    Apr 2005
    Posts
    1268
    I think Ray (HimeyKibble) made his covers using big box store drawer slides. Very simple and effective.
    I purchased a complete set of way covers from Tormach for my RF45 but will have to re-engineer most of the fit to make them work. I'd love to find a simple answer to the "perfect" way covers so anyone with ideas please chime in.

    Thanks for the thread Bebob!

    Bill
    billyjack
    Helicopter def. = Bunch of spare parts flying in close formation! USAF 1974 ;>)

  7. #7
    Join Date
    Aug 2008
    Posts
    962
    [QUOTE= Not a single reply.. Is really nobody also interested in these type of covers?[/QUOTE]

    I'll try again & make it a little easier ..

    ZX45 chip cover concept - YouTube
    ZX45 Y Axis Cover - YouTube

    Not all that difficult to make really .. doesn't have to be real heavy material ..
    Sissors are easy to fabricate & I used 24ga stainless which can be bent using basic DIY approach.
    Ray's version is very effective (more cover than mine) & made of aluminum sheet if I recall correctly.

    Don't have any plans to replace the bellows on my Z axis at this time. The one that's there was costly (McMaster) but seems to be nearly bullet-proof & impervious to coolant, oil, chips, etc.

    Gary

  8. #8
    Join Date
    Aug 2010
    Posts
    630
    I made a rollup-style way cover for my Z and rear Y. I went to HomeDepot and purchased a white heavy duty vinyl rollup blackout shade. Had them cut it to length. (I think I went with 16") and then used some Alum angle and the proper mounts. I disabled the ratchet system and installed it on the bottom of my Z. Works really good. Will work better once I extended my G0704 by 2". Not sure how it handles to super hot chips.. might melt it.. I do mostly aluminum work.

    Thanks, Connor
    Inner Vision Development Corp. - http://www.ivdc.com
    Website Design & Development. Shopping Carts, SEO and more!

  9. #9
    Join Date
    Apr 2012
    Posts
    38
    KX3 has got nice telescopic covers on Y-axis, anybody knows how long are they when open?
    Horizontal Way Cover Assembly - LittleMachineShop.com

  10. #10
    Join Date
    Oct 2011
    Posts
    40
    Thanks Gary,

    Very nice work, will start with creating the scissors first.

    Would be very nice to have each way cover on my DIY-build-in-progress mill like that!

    BTW.., when I made my initial reply I only saw the first message of this thread, to find out later there actually were other (old) reactions.. better not make it too late - too often watching all the good stuff on this forum..

  11. #11
    Join Date
    Dec 2009
    Posts
    121
    Were you able to start work on these covers? I'd be curious to know what you think of a finished cover and what could be improved. Thanks
    Jake

  12. #12
    Join Date
    Apr 2007
    Posts
    2580
    Ya mean like this LOL... Yeah I made these covers and actually tried to sell some awhile back when I used to have my RF45 CNC retrofit machine I built. They were excellent and looked really nice. best of all they were heavy duty and rigid and kept the machine pretty clean. here is a video I made of the setup I posted on my Channel. Peace

    Pete

    RF45 CNC stainless guards - YouTube

  13. #13
    Join Date
    Jun 2004
    Posts
    6618
    I am interested in making my own telescoping type as well.
    I noticed last week that my Z axis bellows on my Torus had separated from the mounting bracket. John at Novakon is checking on stock replacements for me, but I think now might be my chance to get this little side project going.

    The Torus has telescoping SS ways on the Y and the X doesn't need anything really. So just concerned with Z at this point.

    The Z on my 80/20 home made mill simply uses a rubber curtain that hangs with gravity.
    It is fully functional and just about as simple as it gets, however, with a nice cover on Y already, Y not?
    Attached Thumbnails Attached Thumbnails drain2.jpg  
    Lee

  14. #14
    Quote Originally Posted by pete from TN View Post
    Ya mean like this LOL... Yeah I made these covers and actually tried to sell some awhile back when I used to have my RF45 CNC retrofit machine I built. They were excellent and looked really nice. best of all they were heavy duty and rigid and kept the machine pretty clean. here is a video I made of the setup I posted on my Channel. Peace

    Pete

    RF45 CNC stainless guards - YouTube

    Those are exactly what I am looking for. Been checking out some used CNC covers out there to see what I could retrofit.

  15. #15

    Re: Making DIY telescoping [stainless steel] way covers?

    Are you digging up five year old threads on purpose? This is the second one you've commented on.

  16. #16
    Join Date
    Apr 2007
    Posts
    2580

    Re: Making DIY telescoping [stainless steel] way covers?

    That's okay man it was nice to see someone interested in my handiwork again. Its been several years now since I sold this RF45 CNC I built here and I now have a CNC VMC in my shop and a CNC lathe as well as other machines. I put a lot of work and effort into that machine tho and it was pretty sweet. I kinda miss it

    Pete

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