After having read a lot of posts in here about different routers from china, i decided buying af 6040 type of router from china. The reason for choosing this one was primarily the price and the relative small space it required (i am living in a dorm in central copenhagen). I was prepared to change all the electronics with gecko, but i figured that i might try my luck... there wasnt really much saving in getting the router without the electronics.
I looked at ebay, but saw that another guy had bought from carving-cnc with succes. As they had the newest version of the 6040 router i ordered one from them.
After roughly on week i got the tracking number and roughly one-two week later i received the router (shipped with DHL). I had an electronic engineer from my work look at the electronics and the only complaint was a bit of metal chip that hot wired the y-axis. After removing this, it poured like a kitten. It also seems like the stepperdriver has been upgraded. They are now in a seperat plasticbox (each).
I have now used it for 4-5 hours and the electronics seems to hold up. The only thing i cant get to work properly is the z-probe. It worked at the beginning (sporadically), but then stopped working. This might have something to do with earthing the machine. My dorm is very old and have no third earth wire in the electrical socket. Just next to were it stand is an iron radiator. After getting electrocuted several times touching the router and the radiator i decided to ground it to the radiator with some wire to the router table. I then used the z-probe and the got electrocuted touching the z-probe and the router table (which know was grounded). I then grounded the electronic cabinet, but since then the z-probe hasnt worked. Maybe i fried the pin on my parallel port? (any suggestions?).
Well, besides from this, it has worked like charm. I am new to cnc so i am still learning and experimenting, but i have cut 12 mm aluminum bars at 1mm passes at 800 mm/s@18k RPM and the finish is almost mirror-like. I was using 4 mm single flute carbide end mills like these:
5X 4mm Carbide CNC Router Bits Single Flute Tools 22mm | eBay
I have to add that i am using a DIY FogBuster on it to get this finish. I have used regular 96% alcohol (BE AWARE that alcohol is flammable and in conjunction with pressured air can form explosive gas vapors. I use mine under heavy suction, else DO NOT USE IT!!!!).
The precision seems to be in the rough end of 0.05 mm but definetly within 0.1 mm.
I haven't tested it for repeatability, but i am pretty sure it is good, else i would not have gotten a mirror like finish on 12mm aluminum
[email protected] passes.
The newest version comes with the 1.5 Kw spindle and the VFD is now an integrated part of the box. So far this spindle seems like the right choice. It seems really powerfull (have really nothing to compare against). I have used a regular 3mm jobber drill to make holes i aluminum @ 4000 rpms and there was no complaints, even though this is way out of its prefered torque range (if i have understood the theory correctly). Be aware that you need to buy ER11 collets in the right size. Only a 6 mm ER11 collet comes with the machine.
Some points that still needs attention is the table which isnt aligned with the z-plane. I used and old wooden plate and faced milled it, so i am sure that it is now aligned. I have thought about buying a thick aluminum plate and do the same thing, but the nice thing with a wooden plate is that i can screw in it anywhere and when it gets to holed, i just take another one.
The summary is that this is a great little machine for a relative small amount of money. It seems that with the new electronic they have sorted out the past errors (or maybe i was just lucky?). So far i have no intention of changing the electronics, which was my initial plan. With this machine the 6040 routers has taken one step closer to be a machine that works out of the box (not completely there yet!).
Any questions, just ask