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  1. #1
    Join Date
    Aug 2012
    Posts
    35

    PUMA 2500SY Spindle Sync

    I'm having trouble getting my spindles to sync RPMs, I normally do it when picking up a part and parting off, but in this case I am chucking a center in the sub and using it to steady a thin part for turning. I tried using M203 but get a alarm about my chuck condition, I assume it's because it's in closed position. So, just to get the parts going I used M206 for each spindle which sucks but works, only problem is when I call up my tool geometry, T1212, I get an alarm saying tool offset not allowed in polygonal mode?

    Old Code:
    N5
    ( SUB SPINDLE ON PART )
    G18
    G0G30U0V0
    G30W0B0
    T1212
    G97S500M3
    G55G0Z-2.125
    G97S500M203(<--- alarm )
    G0B-18.5
    M86
    G1G98B-19.13F10.
    G99
    M87

    N6
    ( TURN OD - VNMG NEUTRAL )
    G18
    G30U0.V0.
    G30W0.B0.
    T1212
    G50S3600
    G97S2193M3
    /M8
    G55G0X6.Z.05
    G96S600
    X1.
    X.375
    G99G1X.235F.005
    Z-1.375F.006
    G0X.375
    Z.05
    X.25
    G1X.218
    Z-1.375F.004
    G0X6.M9
    G30U0.V0.
    G30W0.B0.
    T1200
    M1

    Current Code:
    N5
    ( SUB SPINDLE ON PART )
    G18
    G30U0V0
    G30W0.B0.
    T1212
    G55G0Z-1.
    G50S3000
    M206
    G96S500M3
    M206
    G96S500M103
    G0B-16.6
    M86
    G1G98B-16.827F10.
    G99
    M87

    N6
    ( TURN OD - VNMG NEUTRAL )
    G18
    G30U0.V0.
    G55G0Z-.5
    T1212 (<---- alarm )
    G50S3600
    M206
    G97S2193M3
    M206
    S2193M103
    /M8
    G55G0X6.Z.05
    X1.
    X.375
    G99G1X.235F.005
    Z-1.375F.006
    G0X.375
    Z.05
    X.25
    G1X.218
    Z-1.375F.004
    G0X6.M9
    G30U0.V0.
    T1200
    M1

  2. #2
    Join Date
    Dec 2012
    Posts
    395
    Hi,

    We own a Doosan Z290SMY and with both spindles closed we can syn. turning/milling.
    Maybe you can try something like this;

    N1( TEST )
    G18
    G00G28U.V0.
    T0303G99
    G50S1500
    M43( SPINDLE SYN. CONTROL ON - SPEED )
    G97S500M3
    /M8
    G0X240.Z50.
    -------
    -------
    G0Z25.
    M9
    M42( SPINDLE SYN. CONTROL OFF - SPEED )
    M5
    G0G28U0.
    G28V0.
    M1

    Heavy_Metal
    The Netherlands

  3. #3
    Join Date
    Aug 2012
    Posts
    35
    Thanks HeavyMetal, I'll try and mess with it, been having problems with another machine so I'm jumping all over this week. I'll post my results as soon as I a chance.

  4. #4
    Join Date
    Aug 2012
    Posts
    35

    G300 Special G-Code

    I ended up modifying a live center to chuck up. Now my problem is with the torque skip, the machine keeps alarming because of the pressure sensor. There is supposed to be a sub-program for using G300 to adjust the pressure against the center. The program is not in the machine and I don't know what the format looks like. The command is supposed to be G300 -200 ( -200 = 20% of max pressure ) Cancel with G301. Anybody have any idea what the macro looks like or possibly have a copy?

  5. #5
    Join Date
    Sep 2006
    Posts
    8

    use M131 code

    Hello!

    I understand your problem and suggest to use M131-sub/right spindle clamp/unclamp bypass command (M31 for left/main spindle) before synchronous command.

    Please try and give feed back.

    Regards,

    Yatin

  6. #6
    Join Date
    Sep 2006
    Posts
    8

    G300 is optional

    Hello!

    G300 is optional torque skip function and if you need then you have to contact local Doosan office.

    Insted of this you can search torque D parameter from PLC and increase its value. Generally D para for torque is D472 but this is not safe in case of some accident in machinne it will damage more.

    you can use your previous method with M31/ M131 by skip chuck open close command.

  7. #7
    Join Date
    Jun 2007
    Posts
    84
    Just a thought, are both spindles in the same gear range?

    That was what I encountered.

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