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  1. #1
    Join Date
    Nov 2008
    Posts
    164

    CNC Tapping options

    The BF20 CNC is the bees knees, but without a servo like Hoss has or a lathe to make the stepper motor tapping setup he has for the X2 I would like to find some options. Seen the compression/Tension tapping heads on Shars and they look like the way to go. I do not have any ER collets and the ER20 seems to be the range that I would use the most.
    Attachment 181650

    Thoughts? should I look at a auto reversing?


    shars.com
    shars.com

  2. #2
    Join Date
    Feb 2006
    Posts
    7063
    Look into thread-milling. No special machine capabilities required, just a thread-milling cutter (which, in a pinch, can be made from a hand tap), and normal CNC operations. It will even thread to nearly the bottom of blind holes, which you can't do with a tap. And, you can do a variety of different thread sizes, and both inside and outside threads, and left-hand and right-hand threads, with a single tool.

    External Thread Milling with a Tormach PCNC 1100 - YouTube

    Regards,
    Ray L.

  3. #3
    Join Date
    Nov 2008
    Posts
    164
    I actually have a 60deg v-slot cutter and I will have to give this a shot for external, unfortunately it is a 3/8 diam tool and I am needing to do bout 50+ M10 1.5 holes. Will look for info on how to make one out of a tap like you suggested.

    Edit: seems all I have to do is sacrifice a Tap and grind off all the teeth except one.... Tomorrow is going to be a good day for testing

  4. #4
    yeah, you must have missed this video, a ground tap makes a good threadmill.
    Be sure to cut the relief on the tooth.
    Hoss

    http://www.hossmachine.info - Gosh, you've... really got some nice toys here. - Roy Batty -- http://www.g0704.com - http://www.bf20.com - http://www.g0602.com

  5. #5
    And you can get creative with it.
    Hoss

    http://www.hossmachine.info - Gosh, you've... really got some nice toys here. - Roy Batty -- http://www.g0704.com - http://www.bf20.com - http://www.g0602.com

  6. #6
    I also think you should really consider getting a lathe, even a little 7x can make lots of parts you may need.
    Lots of links here under Lathes.
    G0602
    Good luck.
    Hoss
    http://www.hossmachine.info - Gosh, you've... really got some nice toys here. - Roy Batty -- http://www.g0704.com - http://www.bf20.com - http://www.g0602.com

  7. #7
    One more option then I'll quit bothering you.
    A reversible tapping head is a great thing to have, it can mount in a drill press or the mill with an adapter for quick easy tapping.
    No need to reverse the spindle, the head does it when you lift back up.
    This size is good for up to M12.
    Reversible Tapping Heads (WT)
    Check ebay for better deals.
    Hoss
    http://www.hossmachine.info - Gosh, you've... really got some nice toys here. - Roy Batty -- http://www.g0704.com - http://www.bf20.com - http://www.g0602.com

  8. #8
    Join Date
    Nov 2008
    Posts
    164
    Great stuff Hoss, thanks. How did you change the configuration in Mach or your CAM program to do the horizontal threading? Trying to get my head around that one.

  9. #9
    I used G19 (YZ plane) instead of the normal G17 (XY plane).
    Here's the program.

    G0 G49 G40 G19 G80 G50 G90
    (TOOL DIA. 0.5)
    G20 (Inch)

    G64
    G00 X-.500
    (Right hand OD Conv)

    Z1.036 Y-0.2875
    G00 X-0.5
    G01 Z0.7485 F10
    G02 Z0.435 Y0 R0.2875
    G03 Z-0.435 Y0 R0.435 X-0.4355
    G03 Z0.435 Y0 R0.435 X-0.4231
    G03 Z-0.435 Y0 R0.435 X-0.3846
    G03 Z0.435 Y0 R0.435 X-0.3462
    G03 Z-0.435 Y0 R0.435 X-0.3077
    G03 Z0.435 Y0 R0.435 X-0.2692
    G03 Z-0.435 Y0 R0.435 X-0.2308
    G03 Z0.435 Y0 R0.435 X-0.1923
    G03 Z-0.435 Y0 R0.435 X-0.1538
    G03 Z0.435 Y0 R0.435 X-0.1154
    G03 Z-0.435 Y0 R0.435 X-0.0769
    G03 Z0.435 Y0 R0.435 X-0.0385
    G03 Z-0.435 Y0 R0.435 X0
    G03 Z0.435 Y0 R0.435 X0.0385
    G03 Z-0.435 Y0 R0.435 X0.0769
    G02 Z-0.7485 Y-0.2875 R0.2875
    G01 G40 Z-.900
    G00 X-.500

    M30
    M02

    Hoss
    http://www.hossmachine.info - Gosh, you've... really got some nice toys here. - Roy Batty -- http://www.g0704.com - http://www.bf20.com - http://www.g0602.com

  10. #10
    Join Date
    Nov 2008
    Posts
    164
    have to ponder that aspect once I get my head around more of the functions of the CNC.

    I successfully made some thread milling holes, turned out well -although I made a mess of the tool and the threads need to be chased-
    Can a thread milling be setup as a canned cycle for multiple holes? Rather than manually moving the via MDI and running the cycle for each hole?

  11. #11
    Sure, Bob has a good explanation of using subroutines.
    G-Code Tutorial: Subprogram and Macro Calls
    The tapping code would be your subroutine that you would write once and call it however many times you need.
    Hoss
    http://www.hossmachine.info - Gosh, you've... really got some nice toys here. - Roy Batty -- http://www.g0704.com - http://www.bf20.com - http://www.g0602.com

  12. #12
    Join Date
    Nov 2008
    Posts
    164
    Edit:
    Figured out how to do it with HSMEXPRESS. Setup a bore operation. Made a tool with the diameter of the cutter. Made the holes in the model the major diameter of the hole I am threading. I set the pitch and center option of the bore for when it retracts. And off she goes

    Took me about 3hrs to figure all of this out and it would have taken a third of the time to do it "manually" using the wizard. But this is how we learn and get more efficent. Thanks for the tips Hoss and HimyKabibble
    :cheers:

  13. #13
    Join Date
    Nov 2008
    Posts
    164
    Duplicate Post

  14. #14
    Join Date
    Nov 2008
    Posts
    164
    Anyone have some good sources for single point tooling? I found Micro 100 and the prices are reasonable. What are you doing and what sizes are you finding the most useful? I do allot of metric from 2mm and the largest is 10mm. Imperial is from #2 up to 3/8 but I have no need to thread mill anything smaller than #6 as I do this with the mill by hand (hand feed the quil and turn the spindle by hand to feel the threads cutting)

    Are you just making your own from old taps as you need them?

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