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IndustryArena Forum > CNC Electronics > Gecko Drives > Limit Switch Fault setting up G540 with Mach3
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  1. #1
    Join Date
    Jun 2012
    Posts
    17

    Limit Switch Fault setting up G540 with Mach3

    I have a G540 that I am trying to run in Mach3.

    I wired the X axis and installed required resistor and was able to jog everything fine. After wiring and plugging in the the second motor I started getting a Limit Switch Fault, no motor response and my mouse now freezes up when the motor is plugged in. At this point none of the 3 motors on my mill will work, though when I wired a 4th (loose) stepper of a different size with no resistor it would jog.

    -The Coolant Pump is switched off.
    -The Bios Parrallel Port has been set to EPP
    -There are no limit switches plugged in
    -I tested the motor wiring by confirming that the stepper motors will jog when plugged into a $40 TB6560 ebay board
    -I've disabled the input pins in the motor configurations
    -I'm using a Straight Through DB25 cable

    I'm having trouble finding a solution in either the artsoft mach3 support or cnczone forums. I see others have had similar Limit Swith Faults, but the solutions as detailed above haven't worked.

    Any suggestions?

  2. #2
    Join Date
    Jun 2012
    Posts
    17
    I am now able to jog all 3 axis of my mill (Sherline). But... when I put a G01 move into MDI it will only move if the command is positive, and then moves without stopping. In other words, I'll enter a G01 X0.05 command and it will travel for a few inches until I finally hit the e-stop or reset button. I am using the Gecko G540 configuration file. What am I missing here? Getting a G540 was supposed to make things easy??

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