Originally Posted by
wwendorf
I learned about doing this from my friend who taught me how to do machining. He has been using it for years. It works great. I use a 1/8" woodruff cutter to make a slot in the vise itself that is exactly in the middle of the bolt holes. I go about .07" deep, a litter over 1/16".
Then, when I machine my soft jaws, I use a 1/8" carbide endmill to cut a groove .07" deep thru the bolt hole area. After I mount the newly cut soft-jaws, I can cut whatever clamping system into them that I want, and shave them off to a set height.
I do not touch the soft jaws to the ways of the vise. When I machined the moving jaw, I just put a long, narrow parallel between the jaws so that jaw was opened the exact distance and there was no twist when it was tightened.
I typically only machine aluminum, so it's not going to goof up the ways if stuff get's under the jaws.
It was interesting actually, my neighbor who used to be a machinist was over last night, and he was watching how I setup my vises, and asked me where the heck I learned that, because when he was on the job, the stuff I do for my work holding would have saved him a ton of setup time.
Wade