I've constructed a home made fog buster, and am having problems with reliable coolant flow and sputtering. I'm fairly certain the problem lies with my nozzle setup. Instead of using a 1/8 OD straight tube, I opted to use Loc-Line. In an effort to keep the coolant concentrated in the air stream, I ran 1/8 inch ID tubing inside the Loc-line and also turned a brass nozzle with a .045 ID.
In my previous research, I've only seen a couple Fog-Buster style setups with flexible tubing before the nozzle and if I recall correctly, they mixed the coolant and air at the nozzle. Anyone have any experience with mixing coolant and air at the tip? I saw a couple examples out there but can't find them again for the life of me.
I'm currently trying to use ACCU-LUBE LB-3000 as someone I know gave me a bottle after they sold their production machine that used it. This stuff seems pretty thick to me, and I wonder if its causing some of my problems.
ACCU-LUBE MQL Metalworking Lubricant, 3000lb, Gal - Cutting and Grinding Fluids - 1MKN1|LB3000 - Grainger Industrial Supply