Re: belt drive conversion
Originally Posted by
ksanalytical
All,
I've been running ArizonaVideos belt drive for a few years now and I can say without a doubt that my machine would not be in use at all without it. It's truly been night and day where before I'd sit next to the machine and count the seconds it had been running at 3K rpm. Now the only thing I stress about is the coolant running dry during a run and I don't worry about that much. As far as the V-belts go... Yesterday I managed to drive a 2.5" face mill right into my soft jaws. It completely locked the spindle and let out a deafening scream. It was the belt slipping on the pulley. If I'd been using a timing belt, I'm guessing it would have snapped, or worse, spun the spindle around my tool holder until I came out to check on it. The V-belt saved my bacon once and it probably won't be the last time. Just my $0.02.
Ken
Well, here is another 2¢ worth. Connect the trouble output from your VFD to the E-stop circuit. Then program your VFD to fault at just over peak current demand of your motor at full load. Then instead of screeching a belt it should just stop the machine. Of course you have to have a big enough belt and enough belt tension to be able to spin at full load. Nice thing about that is even at slower speeds where your motor doesn't have the toque it will cause it to fault instead of doing a poor job of cutting due to motor slip or worse. Fry your VFD.
I know I said I stalled a 5HP motor, but I'm guessing the belt had no issue handling 5HP. Or more likely 4HP since that's all the VFD would support on single phase input. They must have picked one rated for it. I hooked up the fault output after that. LOL.
Bob La Londe
http://www.YumaBassMan.com