[Big Chips]

BurrMan always finds the solution. Thanks BurrMan.

yes....

I am trying to figure out how to fix the real file that is just one small corner of it

[jrmach]

BurrMan always finds the solution. Thanks BurrMan.

Will the part look like this when machined?

RAF

Yeah,hint......old wise man,ha,ha

[BurrMan]

iam lost

dxf edge fillets - YouTube

If you have a large amount of geometry from this file, you may want to try and get the source.

[jrmach]

We just got "Schooled"

That is pretty picky,finicky of a Filleter

[BurrMan]

That is pretty picky,finicky of a Filleter

It is. But a "GOOD" side affect of that, is you don't get 1 week into a complex model, then hand "crappy geometry" off to some guy to figure out and repair (ultimately re-model). It forces you to get it right. It's "RAW".....

More about it would be the tolerances of the extrude with caps on non-planar entities. If that was a little more finite, then the extrude would have failed and you would know from the start. I guess it's a give and take. Someone made that decision though. "Let's not get lots of calls about how BobCad cant extrude simple 2d geometry, so loosen up the tolerances on that one. You know, for the guys with gaps and misalignments"

[Big Chips]

thank you soooooooo much! I learned a few things tonight...again thank you for taking the time...