Hello,
I am trying to design and build a simple linear actuator. The purpose is to learn from this initial project before buying and building a full CNC mill and lathe. The far out goal is a CNC mill and lathe that can cut metal pieces with diameters <90 mm and lengths <100 mm. The parts will need to be about .01 mm tolerance. Though for right now I am just building a linear actuator that will most likely be shorter than 160 mm.
I will most likely use a rolled ball screw, two back to back angular contact bearings, a journal bearing for the floating end and now the question is the rails and carriage system. I am trying to figure out the most rigid and cost effective solution for rails and carriage. I read the ball screw basics thread and that was fantastic. I was wondering if anyone knew of a truly comprehensive thread on the topic of rails and carriages for linear actuation. I have been scouring through threads and learning quite a bit but would benefit from something more comprehensive.
I am getting some mixed reviews on one rail verse two. It is clear that two will be more rigid but I am always wary of making perfect alignments at a home shop. As well, two rails will be more expensive than one.
I also need to learn more about proper methods for attaching the rails and the bearing mounts, as I don't want to negate any expensive accuracy and rigidity with poor methods of attachment.
Feel free to add in any tips on building a ball screw linear actuator, all help is very much appreciated.