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IndustryArena Forum > MetalWorking Machines > Uncategorised MetalWorking Machines > Vertical Mill, Lathe Project Log > Mark's EPOXY Granite 18"x20"x20" (700mmx780mmx780mm) vertical mill build
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  1. #1
    Join Date
    Feb 2009
    Posts
    2143

    Re: Mark's EPOXY Granite 18"x20"x20" (700mmx780mmx780mm) vertical mill build

    How did you get such precise positioning of the inserts prior to the pour? I assume that was done at this point, right:



    I would think the melamine/particle board would not provide enough stability to hold the parts in a .001" tolerance over too long a distance, is that not correct? Or did you clamp them to ground gauge blocks to keep them a precise distance apart? Or ???

    Looks great, just trying to think of how to do mine...
    CAD, CAM, Scanning, Modelling, Machining and more. http://www.mcpii.com/3dservices.html

  2. #2
    Join Date
    Mar 2010
    Posts
    156

    Re: Mark's EPOXY Granite 18"x20"x20" (700mmx780mmx780mm) vertical mill build

    Quote Originally Posted by mcphill View Post
    How did you get such precise positioning of the inserts prior to the pour? I assume that was done at this point, right:



    I would think the melamine/particle board would not provide enough stability to hold the parts in a .001" tolerance over too long a distance, is that not correct? Or did you clamp them to ground gauge blocks to keep them a precise distance apart? Or ???

    Looks great, just trying to think of how to do mine...

    I through bolted 1 ground steel bar to the melamine board with coupling nuts and bolts. Then I used a verified square granite surface plate and aligned the other ground steel plate to that, prior to bolting.

    As you might surmise from the above pic, I started loose and then moved the granite from one end to maintain the same distance from the first keeping it tight to one side. Kind of a giant heavy witness block. After I was done, you could slide the granite surface plate from one end to the other with zero gaps and both steel plates parallel as a result. Bolting the melamine to the ground steel bars every 80mm/3.14" keeps everything pretty straight and the steel bars are 3" wide. I was going to bolt precision ground stock as crossmembers to keep it aligned but after indicating the 2 bars bolted to the melamine, I didn't need to- the epoxy granite will hold everything anyway. Hope that helps

  3. #3
    Join Date
    Feb 2009
    Posts
    2143

    Re: Mark's EPOXY Granite 18"x20"x20" (700mmx780mmx780mm) vertical mill build

    Quote Originally Posted by gt40 View Post
    Hope that helps
    Certainly does, thanks!
    CAD, CAM, Scanning, Modelling, Machining and more. http://www.mcpii.com/3dservices.html

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