I do like the idea of replacing the bed with some thick aluminium plate, it would make the machine much more sturdy. For now I'm going to go with the slots cut into the spoilboard. I've ground down my t-bolts so they are now drop-in style. That's better anyway because I usually forget to slide the bolts on from the end until after I've partially fixed the workpiece down!
I have a Trend 37/12x1/2tc cutter on order for surfacing which should get it done in no time.