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IndustryArena Forum > MetalWorking Machines > Tormach Personal CNC Mill > DIY estop question. Currents don't add up.
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  1. #1
    Join Date
    Jan 2007
    Posts
    94

    DIY estop question. Currents don't add up.

    I'm almost done with an enclosure for my 770, and realize I probably need another estop outside. Since the 770 says it needs 20A service, I figured I needed a 20A estop switch since all of the machine power goes through that switch (yes?). After not being able to find one rated for 20A, I looked inside the control cabinet and see the estop switch Tormach uses is only rated for 10A. I guess 10A must be OK, but this seems to not add up. Can anyone clarify?

  2. #2
    Join Date
    Dec 2003
    Posts
    24223

    Re: DIY estop question. Currents don't add up.

    I am not familiar with the 770 but the general rule is a E-stop string is carried out with low voltage, 24vdc being popular, the end result is a large relay or in the case of 20amps, a contactor should be used to drop out any significant power.
    This is the industry way of doing it. Unfortunately most hobby machines do not conform to this method.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  3. #3
    Join Date
    Jun 2014
    Posts
    1780

    Re: DIY estop question. Currents don't add up.

    I have an 1100 and the power is dropped out with a relay, maybe an amp or so thru the switch.
    mike sr

  4. #4
    Join Date
    Jan 2007
    Posts
    94

    Re: DIY estop question. Currents don't add up.

    Thanks. That makes a lot more sense.


    Sent from my iPhone using Tapatalk

  5. #5
    Join Date
    Jul 2004
    Posts
    1424

    Re: DIY estop question. Currents don't add up.

    Quote Originally Posted by Al_The_Man View Post
    I am not familiar with the 770 but the general rule is a E-stop string is carried out with low voltage, 24vdc being popular,.
    The estop has 120V running through it (not 24V), and the only load powered off it is the machine control board and the C1 & C2 contactors. It is protected by a 2 amp fuse. So... much less than 1 amp.

    Other than that, Al is right and all the large loads in the machine are powered directly when the contactor (C1 or C2) contacts shut. The stepper motors and the VFD are all powered through contacts on the contactor, with power coming from 120V (VFD) and the 120V/40V transformer and DC bus board.
    Tim
    Tormach 1100-3, Grizzly G0709 lathe, Clausing 8520 mill, SolidWorks, HSMWorks.

  6. #6
    Join Date
    Apr 2013
    Posts
    1788

    Re: DIY estop question. Currents don't add up.

    Quote Originally Posted by popspipes View Post
    I have an 1100 and the power is dropped out with a relay, maybe an amp or so thru the switch.
    I have a 770 and, like the 1100, the power is controlled by the eStop switch and relay. Certainly no need for a 20amp switch!

  7. #7
    Join Date
    Aug 2009
    Posts
    986

    Re: DIY estop question. Currents don't add up.

    It it helps, I used this switch to add a second E-Stop to my Series 2.
    http://www.automationtechnologiesinc.../e-stop-switch

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