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IndustryArena Forum > Mechanical Engineering > Epoxy Granite > Epoxy-Granite machine bases (was Polymer concrete frame?)
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  1. #1
    Join Date
    Aug 2005
    Posts
    96
    Hi Roach,

    Welcome to the thread.

    You do know that you are going to be 'pestered' with loads of questions... I'll be one of the first...

    You mentioned lathe beds, well, I intend to use this material for a lathe bed.
    I am in the process of designing the lathe; I would like to build it so that I don't have a steel insert the length of the rails, I would like to have inserts present only for the mounting screws.

    My question is this: Is it simpler to construct a precise mold so that the linear rail beds are ready to receive the rails right away when the lathe bed is de-molded, or is it simpler to just post grind the E/Q (polymer concrete) before mounting the rails?

    Thanks and best regards

    sandi

  2. #2
    Join Date
    Dec 2004
    Posts
    524

    Damping

    If we use an electrical analogy, the damping will determine the width of the peaks when we measure the resonant frequency of a component. It will also determine the rate of decay when we ring a bell.

    We could put a piezo tranducer at one each of a rod of our material. Put a signal in one end and display the signal at the other. Then sweep the frequency from low to high. Plot the signal amplitude as a function of frequency. The peaks we see will be the resonant frequencies of the assembly. Materials with low damping will have narrow peaks. Materials with high damping will have wide peaks.

    Instead of applying a sine wave at the input, apply an impulse. The output signal will be a pulse if the material is well damped. If the assembly is under damped, there will be a decaying sine wave.

    The various resonant frequencies will depend on the dimensions of the sample, the speed of sound in the sample, and probably lots of other things that I am ignorant of.

    If all you want is comparative information, that should be pretty easy to get with simple apparatus. Quantitative info is harder to get without calibrated transducers.

    [This stuff is off the top of my head. It might be partial or total BS. Feel free to tell me so. In fact, I insist.]

    Ken
    Kenneth Lerman
    55 Main Street
    Newtown, CT 06470

  3. #3
    Join Date
    May 2005
    Posts
    81
    Great suggestions

    I may actually try to build one into my machine frame to measure dynamically the resonance as the machine is traversing, cutting etc..

    I will be trying this over the next few weeks, as I get results in, will post them. My first attempts will be on my upper axis (design heavily based on Rapid Machine design Principals).

    Thanks Guy
    Al



    Quote Originally Posted by lerman View Post
    If we use an electrical analogy, the damping will determine the width of the peaks when we measure the resonant frequency of a component. It will also determine the rate of decay when we ring a bell.

    We could put a piezo tranducer at one each of a rod of our material. Put a signal in one end and display the signal at the other. Then sweep the frequency from low to high. Plot the signal amplitude as a function of frequency. The peaks we see will be the resonant frequencies of the assembly. Materials with low damping will have narrow peaks. Materials with high damping will have wide peaks.

    Instead of applying a sine wave at the input, apply an impulse. The output signal will be a pulse if the material is well damped. If the assembly is under damped, there will be a decaying sine wave.

    The various resonant frequencies will depend on the dimensions of the sample, the speed of sound in the sample, and probably lots of other things that I am ignorant of.

    If all you want is comparative information, that should be pretty easy to get with simple apparatus. Quantitative info is harder to get without calibrated transducers.

    [This stuff is off the top of my head. It might be partial or total BS. Feel free to tell me so. In fact, I insist.]

    Ken

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